Controls Engineer – Waukesha, WI

Controls Engineer

📍 Location: Waukesha, Wisconsin
🏭 Manufacturing Environment
💼 Full-Time | Onsite
🚚 Relocation Assistance: Available
🚫 Visa Sponsorship: Not Available (Current or Future Sponsorship Not Supported)

Overview

A global manufacturing leader is seeking a Controls Engineer to support plant operations through the design, development, implementation, and troubleshooting of automated manufacturing and testing systems.

This role is ideal for an experienced controls professional who can independently design PLC systems from scratch, support production equipment, develop testing solutions, and drive continuous improvement initiatives across manufacturing operations.

Key Responsibilities

Controls & Automation Engineering

• Design, program, and troubleshoot PLC and HMI systems.

• Develop testing protocols, data collection programs, and test equipment specifications.

• Support production equipment, electrical systems, and automated test platforms.

• Develop interfaces between SQL databases and production systems.

• Support installation, validation, commissioning, and maintenance of manufacturing equipment.

Manufacturing Support

• Troubleshoot equipment and controls issues to minimize downtime.

• Perform root cause analysis and corrective actions.

• Support continuous improvement, Lean, and Six Sigma initiatives.

• Identify and implement process improvements to improve productivity and quality.

Project Engineering

• Lead or support capital equipment projects.

• Develop Capital Appropriation Requests (CARs).

• Create project goals, budgets, schedules, and work breakdown structures.

• Support change management initiatives using structured methodologies such as ADKAR.

Safety & Compliance

• Ensure compliance with OSHA and electrical safety requirements.

• Identify and mitigate safety risks associated with testing and manufacturing equipment.

• Promote a zero-incident safety culture.

Required Qualifications

Education

• Bachelor’s Degree in Engineering from an accredited institution.

Experience

• Minimum 5 years of Controls Engineering or Test Engineering experience in a manufacturing environment.

• Experience designing PLC systems from the ground up.

• Experience supporting automated production and testing equipment.

Technical Skills

• PLC Programming

• HMI Programming

• SQL Database Integration

• Rockwell Automation Software:

• RSLogix 5

• RSLogix 500

• RSLogix 5000

• Studio 5000

• FactoryTalk View ME

• FactoryTalk View SE

• Visual Basic / Visual Studio

• Microsoft Applications

Must-Have Requirements

✔ Bachelor's Degree in Engineering
✔ 5+ Years Controls/Test Engineering Experience
✔ Ability to Design PLC Systems from Scratch
✔ Rockwell Automation Software Experience
✔ PLC & HMI Programming Experience
✔ Understanding of Safety Systems Design
✔ Experience Supporting Manufacturing Equipment & Test Systems
✔ No Current or Future Sponsorship Requirements

Preferred Qualifications

• NI LabVIEW

• NI TestStand

• Ignition (SCADA)

• Lean Manufacturing

• Six Sigma Methodologies

• Root Cause Analysis (8D, PFMEA, A3, Pareto, Control Charts)

• Project Management Experience

Ideal Candidate

The ideal candidate is a hands-on Controls Engineer with strong manufacturing automation experience who can independently design and support PLC-based systems while driving plant efficiency and reliability.

They will have:

• Strong Rockwell Automation expertise.

• Experience developing controls for production and test equipment.

• Ability to troubleshoot complex electrical and automation systems.

• Strong SQL and programming capabilities.

• Experience implementing continuous improvement initiatives.

• Excellent collaboration and problem-solving skills.

Candidate Snapshot

Requirement

Details

Education

Bachelor's Degree in Engineering

Experience

5+ Years Controls/Test Engineering

Industry

Manufacturing

Seniority

Mid-Senior Level

PLC Design

Must Build PLCs from Scratch

Rockwell Experience

Required

Travel

None

Relocation

Available

Sponsorship

Not Available

Screening Questions

1. Can you design and build a PLC system from scratch?

2. Do you have at least 5 years of Controls/Test Engineering experience?

3. Do you hold a Bachelor's Degree in Engineering?

4. Do you have experience with Rockwell software (RSLogix, Studio 5000, FactoryTalk)?

5. Do you have PLC and HMI programming experience?

6. Have you supported the design, development, installation, and troubleshooting of production equipment?

7. Do you have experience with Visual Studio, SQL, and Microsoft applications?

8. Are you authorized to work in the U.S. without current or future sponsorship?

Nice-to-Have Experience

• NI LabVIEW & TestStand

• Ignition SCADA

• Lean / Six Sigma tools

• Capital project execution

• Manufacturing test system development

• Change management methodologies (ADKAR)

Why Consider This Opportunity?

• Join a global manufacturing organization with a strong reputation for innovation and stability.

• Work on advanced automation and testing systems.

• Drive impactful plant-wide improvements and modernization projects.

• Excellent career growth opportunities within engineering and operations.

• Relocation assistance available for qualified candidates.

Site Security Automation Cluster Lead – Richmond, VA

Site Security Automation Cluster Lead

📍 Location: Richmond, Virginia (On-Site)
🌎 Travel: Quarterly travel to Long Island, NY (or as needed)
💼 Employment Type: Full-Time
🚚 Relocation Assistance: Available
💰 Salary: $122,000 – $167,750 + Bonus

Overview

A global manufacturing organization is seeking a Site Security Automation Cluster Lead to drive automation, digital manufacturing transformation, and operational cybersecurity across multiple manufacturing facilities.

This leadership role is responsible for automation systems, Operational Technology Networks (OTN), cybersecurity compliance, capital project execution, digital transformation initiatives, and long-term technology roadmaps. The position supports multiple manufacturing sites and serves as the primary automation and cybersecurity expert for the cluster.

Key Responsibilities

Automation & Digital Transformation

• Develop and execute automation and digital manufacturing roadmaps.

• Lead smart manufacturing and Industry 4.0 initiatives.

• Drive automation upgrades, modernization projects, and digital transformation programs.

• Improve site Digital Maturity through increased:

• Computerization

• Connectivity

• Visibility

• Transparency

• Predictive Analytics

• Adaptability

Cybersecurity & Infrastructure

• Own Operational Technology Network (OTN) cybersecurity strategy.

• Ensure compliance with corporate automation, infrastructure, and cybersecurity standards.

• Lead disaster recovery and business continuity planning for automation systems.

• Manage lifecycle planning and replacement of obsolete automation hardware and software.

Capital Projects & Project Management

• Lead automation-related capital projects from concept through implementation.

• Manage project budgets, timelines, and benefit realization.

• Support integration of new production lines, equipment, and digital technologies.

• Track project savings and ROI throughout project execution.

Operational Leadership

• Serve as escalation point for automation, controls, and cybersecurity issues.

• Collaborate with plant engineering, maintenance, operations, and IT teams.

• Manage automation infrastructure, controls systems, and manufacturing technology platforms.

• Support continuous improvement and operational excellence initiatives.

Team & Stakeholder Management

• Lead cross-functional project teams across multiple manufacturing sites.

• Build automation and cybersecurity capability within the organization.

• Partner with regional and global automation leaders on technology strategy and best practices.

• Drive stakeholder engagement focused on process optimization, compliance, and performance improvement.

Required Qualifications

• Bachelor's Degree in Engineering or related technical discipline.

• 10+ years of experience in:

• Industrial Automation

• Controls Engineering

• Manufacturing Systems

• Project Management

• Strong experience with:

• Industrial Control Systems (ICS)

• Operational Technology Networks (OTN)

• Manufacturing Cybersecurity

• Digital Manufacturing Initiatives

Preferred Skills

✔ Industrial Automation
✔ Manufacturing Controls Systems
✔ Operational Technology Networks (OTN)
✔ Cybersecurity for Manufacturing Systems
✔ Industry 4.0 / Smart Manufacturing
✔ Capital Project Management
✔ Digital Transformation
✔ Industrial Networking
✔ Manufacturing Infrastructure
✔ Disaster Recovery & Business Continuity
✔ Continuous Improvement

Ideal Candidate

The ideal candidate is a seasoned Automation or Controls Engineering leader with strong experience managing manufacturing technology environments across multiple facilities.

They will bring:

• Deep expertise in automation systems and industrial cybersecurity.

• Strong project management and capital deployment experience.

• Experience leading digital manufacturing transformation initiatives.

• Ability to influence stakeholders across operations, engineering, maintenance, and IT.

• Strong leadership skills with a focus on continuous improvement and operational excellence.

Candidate Snapshot

Requirement

Details

Experience

10+ Years

Education

Bachelor's Degree in Engineering

Industry

Manufacturing / Food & Beverage

Seniority

Senior-Level

Travel

Quarterly Travel to NY

Location

Richmond, VA (On-Site)

Relocation

Available

Bonus

Eligible

Why Consider This Opportunity?

• Lead automation and cybersecurity strategy across multiple manufacturing sites.

• Drive large-scale Industry 4.0 and digital transformation initiatives.

• High visibility role with significant impact on operational performance.

• Strong compensation package with bonus potential.

• Opportunity to influence the future of smart manufacturing within a global organization.

Digital Manufacturing Engineer – MES & Industrial Automation | Wisconsin

Digital Manufacturing Engineer – MES

📍 Location: Waukesha, Wisconsin
🏢 Work Model: Primarily Onsite (Flexible for appointments, weather events, etc.)
💼 Employment Type: Full-Time
💰 Base Salary: $105,000 – $120,000
🎯 Bonus Eligible: Yes
✈️ Travel: Occasional
🎓 Education: Bachelor’s Degree Required

Role Overview

We are seeking a Digital Manufacturing Engineer (MES) to join a corporate Advanced Manufacturing team driving digital transformation across multiple manufacturing sites.

This role focuses on building and integrating shop-floor digital solutions that enable manufacturing teams to operate more efficiently, accurately, and intelligently. You will solve complex operational challenges using MES, analytics, and enterprise integration — while leading projects and mentoring others.

This is a hands-on, high-impact engineering role at the center of a broader digitalization strategy.

What You’ll Be Doing

🔹 MES & Shop-Floor Application Development

• Build and deploy Tulip applications with MES as a primary focus

• Integrate MES platforms with enterprise systems such as:

• SAP

• CMMS

• Other operational platforms

• Support troubleshooting and continuous improvement of deployed MES systems

🔹 Data & Analytics

• Design and maintain dashboards using:

• Power BI

• Tulip Analytics

• Ensure accuracy and integrity of manufacturing data

• Develop cloud-based reporting and analytics solutions

🔹 OT & Enterprise Integration

• Integrate OT systems with enterprise platforms using:

• REST APIs

• OPC

• MQTT

• Work with PLCs, SCADA, QMS, and data historians

• Support lab testing and onsite proof-of-concept initiatives

🔹 Continuous Improvement & Support

• Support end-of-line test cell enhancements

• Participate in an on-call rotation for after-hours support

• Lead training and knowledge transfer sessions for operations teams

• Manage project schedules, budgets, and scope changes

Required Qualifications

• Bachelor’s degree in:

• Engineering

• Industrial Technology

• Business (with relevant experience)

• 5+ years of progressive experience supporting manufacturing technology

• Hands-on experience designing or supporting shop-floor software solutions

• Experience working with MES platforms

Preferred Qualifications

• Experience managing technical projects (requirements, budgets, timelines)

• Strong understanding of manufacturing systems including:

• MES

• QMS

• PLCs

• SCADA

• Data Historians

• CMMS

• Programming experience in:

• Python

• JavaScript

• C#

• Strong SQL experience (complex queries, stored procedures, triggers)

• Experience with OPC servers and industrial data tags

• Experience integrating OT systems with enterprise platforms

• Cloud-based analytics/reporting experience

• Ability to lead workshops and gather complex manufacturing requirements

Ideal Candidate Profile

• Strong understanding of how digital tools improve shop-floor performance

• Experience diagnosing and resolving MES errors

• Comfortable handling multiple change requests

• Able to translate machine limitations, bottlenecks, and VOC into technical solutions

• Practical, solutions-oriented mindset

• Capable of balancing hands-on development with strategic project leadership

Why This Role Stands Out

• High-visibility digital transformation initiatives

• Modern, state-of-the-art manufacturing facility

• Collaborative Advanced Manufacturing team

• Flexibility when needed (appointments, weather events, etc.)

• Bonus eligibility and strong benefits package

• Strong culture focused on innovation and operational excellence

Benefits Overview

• Medical, Dental, Vision

• 401(k)

• Bonus eligibility

• Modern facility amenities

• Employee engagement programs

• Product discount programs

Manufacturing Manager – Aerospace & Defense | Phoenix, AZ | High-Mix Manufacturing

🏭 Manufacturing Manager

High-Mix, Low-Volume Aerospace Manufacturing

📍 Location: Phoenix, Arizona (Onsite)
🏭 Industry: Aerospace · Defense · Advanced Manufacturing
🧠 Level: Mid–Senior
👥 Management: Yes (Direct leadership responsibility)
✈️ Travel: Up to 10%
💼 Employment Type: Full-Time | Permanent
🛂 Visa Sponsorship: Not available
🔐 Export Controls: U.S. work authorization required

🚀 The Opportunity

A highly respected aerospace and defense technology organization is seeking a Manufacturing Manager to play a pivotal role in supporting advanced manufacturing operations in Arizona.

This role is ideal for a hands-on manufacturing leader who thrives in a high-mix, low-volume environment, enjoys solving complex production challenges, and is passionate about continuous improvement, automation, and developing high-performing technical teams.

You’ll be instrumental in both new product introduction (NPI) and the ongoing optimization of mature production programs—bridging engineering, operations, and quality to drive world-class manufacturing outcomes.

🎯 What You’ll Be Responsible For

• Lead qualification of manufacturing processes for new products and drive continuous improvement across existing operations

• Manage, mentor, and develop Manufacturing Technicians and Engineers

• Define and document manufacturing procedures, routing, and work instructions

• Establish time standards, cost estimates, and economic run quantities

• Evaluate, justify, and implement new manufacturing equipment and technologies

• Own and support automated manufacturing cells, improving stability and reducing labor variability

• Partner with engineering, quality, operations, and suppliers to resolve process issues

• Ensure manufacturability through drawing reviews and design-for-manufacturing input

• Support NC programming, tooling, fixturing, and program prove-outs

• Lead or support cost estimating and manufacturing input for new proposals

• Champion safety, compliance, and continuous improvement culture

🧩 Required Experience & Qualifications

• 5+ years experience in manufacturing engineering or operations

• 3+ years of direct people management experience

• Experience manufacturing circuit card assemblies (CCAs) and sensitive electronics

• Strong background in process engineering from raw material to finished goods

• Working knowledge of IPC and NASA manufacturing standards

• Excellent written, verbal, and presentation communication skills

⭐ Preferred Qualifications

• Bachelor’s degree in Engineering

• Lean Manufacturing or Six Sigma certification

• Hands-on experience setting up and operating SMT machines

🧠 What Sets You Apart

• Comfortable operating in non-routine, complex manufacturing environments

• Strong leadership presence with the ability to influence across disciplines

• Passion for automation, process optimization, and operational excellence

• Ability to think creatively and apply “out-of-the-box” solutions

• Proven track record of developing technical teams and driving results

💰 Compensation & Benefits

• Salary Range: $140,000 – $155,000 (Phoenix, AZ)

• Comprehensive benefits package including:

• Medical, dental, and vision coverage

• Paid time off

• Retirement programs

• Annual bonus opportunities

• Employee stock purchase plan (where applicable)

• Relocation assistance may be available for the ideal candidate

Final compensation will be based on experience, skills, and overall fit.

🏢 Work Environment & Culture

• Fully onsite role in Phoenix, AZ

• Collaborative, performance-driven culture

• Engineers and leaders trusted to own outcomes

• Emphasis on integrity, accountability, and technical excellence

📌 Candidate Snapshot

Attribute

Details

Role

Manufacturing Manager

Industry

Aerospace / Defense

Location

Phoenix, AZ (Onsite)

Experience

5–7+ years

Management

Yes

Manufacturing Focus

Electronics / CCAs

Environment

High-mix, low-volume

✨ Why This Role Matters

This is a high-impact leadership role where your decisions directly influence product quality, production efficiency, and the success of advanced aerospace programs. You’ll be empowered to lead change, introduce new technologies, and build manufacturing processes that support mission-critical systems.