Troubleshooting Engineer

Lead Electrical Engineer – Aircraft Systems Integration | Aerospace & Defense | Waco, TX

Lead Electrical Engineer – Aircraft Systems Integration

πŸ“ Waco, Texas (100% Onsite)
πŸ’° $150,000 - $170,000 Base Salary
🚚 Relocation Assistance Available
πŸ•’ 9/80 Schedule – Every Other Friday Off
✈️ Aerospace, Defense & Aircraft Modification Programs

Design the Systems That Power Mission-Critical Aircraft

An industry-leading aerospace and defense organization is seeking a Lead Electrical Engineer to support advanced aircraft modification and systems integration programs.

This is an exciting opportunity for an experienced electrical engineer who enjoys hands-on engineering, solving complex integration challenges, and seeing their designs deployed on real-world aircraft platforms.

You'll play a key role in the design, integration, testing, and verification of aircraft electrical systems, supporting major avionics upgrades, mission system integrations, power distribution systems, and aircraft modernization initiatives.

Whether your experience comes from aerospace, transportation, automotive, military vehicles, rail, heavy equipment, industrial controls, or other complex electrical systems environments, this role offers the chance to apply your expertise to some of the most advanced airborne platforms in operation today.

Why This Opportunity Stands Out

This isn't a desk-only design role.

You'll be involved throughout the full engineering lifecycleβ€”from requirements and design through integration, troubleshooting, aircraft testing, and operational deployment.

You'll work closely with multidisciplinary engineering teams while gaining direct exposure to aircraft systems, advanced avionics technologies, and mission-critical defense programs.

Highlights include:

  • Work directly on operational aircraft platforms

  • Lead complex electrical integration and modification projects

  • Design and validate aircraft power and signal interfaces

  • Participate in lab testing and aircraft testing activities

  • Influence technical solutions and engineering decisions

  • Mentor junior engineers and provide technical leadership

  • Outstanding long-term growth opportunities within aerospace and defense

What You'll Be Doing

Aircraft Electrical Systems Design

  • Design and develop electrical integration solutions for aircraft modification programs

  • Support avionics upgrades and aircraft systems modernization initiatives

  • Develop electrical interface designs and power distribution solutions

  • Apply electrical requirements and design standards to complex integration efforts

  • Generate professional engineering drawings, documentation, and technical reports

Systems Integration & Verification

  • Support integration of electrical, avionics, and mission systems

  • Evaluate wiring architectures, signal interfaces, and power requirements

  • Verify electrical interfaces and system compatibility

  • Troubleshoot integration issues and identify root causes

  • Support hardware installation and aircraft modification activities

Testing & Validation

  • Develop electrical test plans and verification procedures

  • Conduct testing in laboratory and aircraft environments

  • Analyze test results and resolve technical issues

  • Support qualification, acceptance, and operational testing activities

  • Ensure systems meet performance and customer requirements

Technical Leadership

  • Serve as a technical leader within the Electrical Engineering team

  • Support project planning, budget tracking, and schedule management

  • Mentor and develop junior engineers

  • Coordinate activities across engineering disciplines

  • Drive technical excellence and engineering best practices

What We're Looking For

Required Qualifications

  • Bachelor's Degree in Electrical Engineering or related discipline

AND

  • Minimum 9 years of relevant engineering experience

OR

  • Master's Degree with 7+ years of relevant experience

OR

  • 13+ years of relevant experience in lieu of degree

Required Technical Experience

  • Electrical systems integration

  • Wiring and signal interface design

  • Electrical design for complex systems

  • Troubleshooting and verification testing

  • Interface control and systems integration activities

  • Experience with at least one electrical CAD platform

CAD Tool Experience

Experience with one or more of the following:

  • Visual Engineer

  • AutoCAD Electrical

  • Capital Harness

  • Similar electrical design and harness development tools

Highly Preferred Experience

Wire Harness & Interconnect Design

Candidates with experience in:

  • Wire harness design

  • Electrical routing

  • Connector selection

  • Signal integrity

  • Power distribution systems

  • Interface design

will be especially attractive.

Industry-specific aerospace experience is not required. Candidates from other complex engineering environments with strong electrical integration backgrounds are encouraged to apply.

Aerospace & Military Standards

Exposure to any of the following is beneficial:

  • SAE AS50881

  • MIL-STD-704

  • MIL-E-7016

  • SAE ARP4754

  • MIL-STD-461

  • MIL-STD-810

  • MIL-STD-882

  • MIL-HDBK-516

Additional Preferred Experience

  • Aircraft systems integration

  • Avionics upgrades

  • Military aircraft modification programs

  • Power distribution systems

  • Digital and analog signal interfaces

  • System troubleshooting and root cause analysis

  • Engineering leadership or task leadership experience

Technical Knowledge Areas

The ideal candidate will have a strong understanding of:

  • Digital and analog signal interfaces

  • Voltage drop considerations

  • Timing requirements

  • Data communications and handshaking protocols

  • Electrical power distribution

  • System-level integration challenges

  • Verification and validation processes

Work Environment

This role combines office, laboratory, and aircraft environments.

Candidates should be comfortable:

  • Working directly on aircraft

  • Operating in aircraft hangars

  • Climbing into and around aircraft

  • Supporting installation and test activities

  • Working in confined areas when necessary

  • Participating in hands-on troubleshooting efforts

Security Requirements

Candidates must:

  • Be U.S. Citizens

  • Be eligible to obtain and maintain a U.S. Department of Defense Security Clearance

Preferred

  • Active DoD Secret Clearance

Travel & Schedule

✈️ Less than 10% travel

πŸ•’ 9/80 Schedule

Enjoy every other Friday off while supporting exciting aerospace programs.

Occasional overtime may be required based on program schedules and testing activities.

Compensation & Benefits

πŸ’° Base Salary: $150,000 - $170,000

Additional benefits include:

  • Comprehensive medical, dental, and vision coverage

  • Retirement savings plans

  • Paid time off and company holidays

  • Relocation assistance for qualified candidates

  • Interview travel reimbursement

  • Professional development opportunities

  • Long-term career advancement within a growing aerospace organization

Why Join?

This is a unique opportunity to work on highly visible aircraft modernization and systems integration programs where your engineering expertise will directly influence the performance, reliability, and capability of mission-critical aircraft.

You'll join a team that values technical excellence, innovation, collaboration, and continuous learning while offering exposure to cutting-edge aerospace technologies and complex engineering challenges.

If you're an experienced Electrical Engineer with strong systems integration and wire harness design experience looking for your next career-defining opportunity, we'd love to hear from you.

 

Controls Engineer – Waukesha, WI

Controls Engineer

πŸ“ Location: Waukesha, Wisconsin
🏭 Manufacturing Environment
πŸ’Ό Full-Time | Onsite
🚚 Relocation Assistance: Available
🚫 Visa Sponsorship: Not Available (Current or Future Sponsorship Not Supported)

Overview

A global manufacturing leader is seeking a Controls Engineer to support plant operations through the design, development, implementation, and troubleshooting of automated manufacturing and testing systems.

This role is ideal for an experienced controls professional who can independently design PLC systems from scratch, support production equipment, develop testing solutions, and drive continuous improvement initiatives across manufacturing operations.

Key Responsibilities

Controls & Automation Engineering

  • Design, program, and troubleshoot PLC and HMI systems.

  • Develop testing protocols, data collection programs, and test equipment specifications.

  • Support production equipment, electrical systems, and automated test platforms.

  • Develop interfaces between SQL databases and production systems.

  • Support installation, validation, commissioning, and maintenance of manufacturing equipment.

Manufacturing Support

  • Troubleshoot equipment and controls issues to minimize downtime.

  • Perform root cause analysis and corrective actions.

  • Support continuous improvement, Lean, and Six Sigma initiatives.

  • Identify and implement process improvements to improve productivity and quality.

Project Engineering

  • Lead or support capital equipment projects.

  • Develop Capital Appropriation Requests (CARs).

  • Create project goals, budgets, schedules, and work breakdown structures.

  • Support change management initiatives using structured methodologies such as ADKAR.

Safety & Compliance

  • Ensure compliance with OSHA and electrical safety requirements.

  • Identify and mitigate safety risks associated with testing and manufacturing equipment.

  • Promote a zero-incident safety culture.

Required Qualifications

Education

  • Bachelor’s Degree in Engineering from an accredited institution.

Experience

  • Minimum 5 years of Controls Engineering or Test Engineering experience in a manufacturing environment.

  • Experience designing PLC systems from the ground up.

  • Experience supporting automated production and testing equipment.

Technical Skills

  • PLC Programming

  • HMI Programming

  • SQL Database Integration

  • Rockwell Automation Software:

    • RSLogix 5

    • RSLogix 500

    • RSLogix 5000

    • Studio 5000

    • FactoryTalk View ME

    • FactoryTalk View SE

  • Visual Basic / Visual Studio

  • Microsoft Applications

Must-Have Requirements

βœ” Bachelor's Degree in Engineering
βœ” 5+ Years Controls/Test Engineering Experience
βœ” Ability to Design PLC Systems from Scratch
βœ” Rockwell Automation Software Experience
βœ” PLC & HMI Programming Experience
βœ” Understanding of Safety Systems Design
βœ” Experience Supporting Manufacturing Equipment & Test Systems
βœ” No Current or Future Sponsorship Requirements

Preferred Qualifications

  • NI LabVIEW

  • NI TestStand

  • Ignition (SCADA)

  • Lean Manufacturing

  • Six Sigma Methodologies

  • Root Cause Analysis (8D, PFMEA, A3, Pareto, Control Charts)

  • Project Management Experience

Ideal Candidate

The ideal candidate is a hands-on Controls Engineer with strong manufacturing automation experience who can independently design and support PLC-based systems while driving plant efficiency and reliability.

They will have:

  • Strong Rockwell Automation expertise.

  • Experience developing controls for production and test equipment.

  • Ability to troubleshoot complex electrical and automation systems.

  • Strong SQL and programming capabilities.

  • Experience implementing continuous improvement initiatives.

  • Excellent collaboration and problem-solving skills.

Candidate Snapshot

Requirement

Details

Education

Bachelor's Degree in Engineering

Experience

5+ Years Controls/Test Engineering

Industry

Manufacturing

Seniority

Mid-Senior Level

PLC Design

Must Build PLCs from Scratch

Rockwell Experience

Required

Travel

None

Relocation

Available

Sponsorship

Not Available

Screening Questions

  1. Can you design and build a PLC system from scratch?

  2. Do you have at least 5 years of Controls/Test Engineering experience?

  3. Do you hold a Bachelor's Degree in Engineering?

  4. Do you have experience with Rockwell software (RSLogix, Studio 5000, FactoryTalk)?

  5. Do you have PLC and HMI programming experience?

  6. Have you supported the design, development, installation, and troubleshooting of production equipment?

  7. Do you have experience with Visual Studio, SQL, and Microsoft applications?

  8. Are you authorized to work in the U.S. without current or future sponsorship?

Nice-to-Have Experience

  • NI LabVIEW & TestStand

  • Ignition SCADA

  • Lean / Six Sigma tools

  • Capital project execution

  • Manufacturing test system development

  • Change management methodologies (ADKAR)

Why Consider This Opportunity?

  • Join a global manufacturing organization with a strong reputation for innovation and stability.

  • Work on advanced automation and testing systems.

  • Drive impactful plant-wide improvements and modernization projects.

  • Excellent career growth opportunities within engineering and operations.

  • Relocation assistance available for qualified candidates.