Controls Engineer – Waukesha, WI

Controls Engineer

📍 Location: Waukesha, Wisconsin
🏭 Manufacturing Environment
💼 Full-Time | Onsite
🚚 Relocation Assistance: Available
🚫 Visa Sponsorship: Not Available (Current or Future Sponsorship Not Supported)

Overview

A global manufacturing leader is seeking a Controls Engineer to support plant operations through the design, development, implementation, and troubleshooting of automated manufacturing and testing systems.

This role is ideal for an experienced controls professional who can independently design PLC systems from scratch, support production equipment, develop testing solutions, and drive continuous improvement initiatives across manufacturing operations.

Key Responsibilities

Controls & Automation Engineering

• Design, program, and troubleshoot PLC and HMI systems.

• Develop testing protocols, data collection programs, and test equipment specifications.

• Support production equipment, electrical systems, and automated test platforms.

• Develop interfaces between SQL databases and production systems.

• Support installation, validation, commissioning, and maintenance of manufacturing equipment.

Manufacturing Support

• Troubleshoot equipment and controls issues to minimize downtime.

• Perform root cause analysis and corrective actions.

• Support continuous improvement, Lean, and Six Sigma initiatives.

• Identify and implement process improvements to improve productivity and quality.

Project Engineering

• Lead or support capital equipment projects.

• Develop Capital Appropriation Requests (CARs).

• Create project goals, budgets, schedules, and work breakdown structures.

• Support change management initiatives using structured methodologies such as ADKAR.

Safety & Compliance

• Ensure compliance with OSHA and electrical safety requirements.

• Identify and mitigate safety risks associated with testing and manufacturing equipment.

• Promote a zero-incident safety culture.

Required Qualifications

Education

• Bachelor’s Degree in Engineering from an accredited institution.

Experience

• Minimum 5 years of Controls Engineering or Test Engineering experience in a manufacturing environment.

• Experience designing PLC systems from the ground up.

• Experience supporting automated production and testing equipment.

Technical Skills

• PLC Programming

• HMI Programming

• SQL Database Integration

• Rockwell Automation Software:

• RSLogix 5

• RSLogix 500

• RSLogix 5000

• Studio 5000

• FactoryTalk View ME

• FactoryTalk View SE

• Visual Basic / Visual Studio

• Microsoft Applications

Must-Have Requirements

✔ Bachelor's Degree in Engineering
✔ 5+ Years Controls/Test Engineering Experience
✔ Ability to Design PLC Systems from Scratch
✔ Rockwell Automation Software Experience
✔ PLC & HMI Programming Experience
✔ Understanding of Safety Systems Design
✔ Experience Supporting Manufacturing Equipment & Test Systems
✔ No Current or Future Sponsorship Requirements

Preferred Qualifications

• NI LabVIEW

• NI TestStand

• Ignition (SCADA)

• Lean Manufacturing

• Six Sigma Methodologies

• Root Cause Analysis (8D, PFMEA, A3, Pareto, Control Charts)

• Project Management Experience

Ideal Candidate

The ideal candidate is a hands-on Controls Engineer with strong manufacturing automation experience who can independently design and support PLC-based systems while driving plant efficiency and reliability.

They will have:

• Strong Rockwell Automation expertise.

• Experience developing controls for production and test equipment.

• Ability to troubleshoot complex electrical and automation systems.

• Strong SQL and programming capabilities.

• Experience implementing continuous improvement initiatives.

• Excellent collaboration and problem-solving skills.

Candidate Snapshot

Requirement

Details

Education

Bachelor's Degree in Engineering

Experience

5+ Years Controls/Test Engineering

Industry

Manufacturing

Seniority

Mid-Senior Level

PLC Design

Must Build PLCs from Scratch

Rockwell Experience

Required

Travel

None

Relocation

Available

Sponsorship

Not Available

Screening Questions

1. Can you design and build a PLC system from scratch?

2. Do you have at least 5 years of Controls/Test Engineering experience?

3. Do you hold a Bachelor's Degree in Engineering?

4. Do you have experience with Rockwell software (RSLogix, Studio 5000, FactoryTalk)?

5. Do you have PLC and HMI programming experience?

6. Have you supported the design, development, installation, and troubleshooting of production equipment?

7. Do you have experience with Visual Studio, SQL, and Microsoft applications?

8. Are you authorized to work in the U.S. without current or future sponsorship?

Nice-to-Have Experience

• NI LabVIEW & TestStand

• Ignition SCADA

• Lean / Six Sigma tools

• Capital project execution

• Manufacturing test system development

• Change management methodologies (ADKAR)

Why Consider This Opportunity?

• Join a global manufacturing organization with a strong reputation for innovation and stability.

• Work on advanced automation and testing systems.

• Drive impactful plant-wide improvements and modernization projects.

• Excellent career growth opportunities within engineering and operations.

• Relocation assistance available for qualified candidates.

Controls Engineer – Orlando, FL | PLC, Automation & System Integration

Controls Engineer

📍 Location: Orlando, Florida
🏢 Work Model: Onsite – 5 Days/Week
💼 Employment Type: Full-Time

💰 Compensation & Benefits

• Salary Range: $111,000 – $140,000

• Limited relocation assistance available

• Full-time position

• No visa sponsorship available

🚀 Overview

A leading industrial automation and systems integration organization is seeking a Controls Engineer to support large-scale automation and control system projects in Orlando, FL.

This role is responsible for full lifecycle controls engineering including:

• Electrical and controls system design

• PLC/DCS programming

• Electrical panel design

• Power calculations

• Safety system implementation

• Network architecture

• System integration

• Installation & commissioning support

The ideal candidate is a technically strong automation engineer with deep experience designing control systems from the ground up and supporting complex integrated automation environments.

🔧 Key Responsibilities

Control System Design & Engineering

• Design complete control systems from concept through implementation

• Develop electrical/control system architectures including:

• Hardware

• Software

• Networks

• Instrumentation

• Perform electrical panel design and power calculations

• Select and configure control system components

• Optimize hardware layouts and panel locations for system efficiency

PLC/DCS Programming

• Design, develop, and implement PLC/DCS control logic

• Program using:

• Ladder Logic (required)

• Structured Text (required)

• C++ (preferred)

• Visual Basic (preferred)

• Develop software design documentation and operational descriptions

• Implement efficient, maintainable, and scalable control code

• Perform scan time analysis, processor loading calculations, and network timing analysis

Safety & Risk Analysis

• Support hazard analysis development and mitigation

• Design safety-critical and redundant control systems

• Implement SIL/PL-rated safety systems where applicable

• Ensure compliance with client standards and regulatory codes

System Integration & Commissioning

• Support system integration with multidisciplinary project teams

• Assist with startup, troubleshooting, and commissioning activities

• Diagnose and resolve control system issues during installation and testing

• Develop smart diagnostics and fault mitigation logic

Documentation & Technical Leadership

• Develop detailed technical documentation including:

• Schematics

• Network layouts

• Acceptance test plans

• Maintenance plans

• Descriptions of operation

• Act as technical lead on projects

• Mentor junior engineers, technicians, and contractors

✅ Required Qualifications

• Bachelor’s degree in Electrical Engineering required

• Other engineering disciplines may be considered if directly related to controls/electrical engineering

• 5+ years of controls engineering experience covering:

• PLC programming

• Electrical design

• Industrial automation

• System integration

• Strong experience with:

• Allen-Bradley and/or Siemens platforms

• Ethernet-based remote I/O systems

• AutoCAD

• Distributed control systems

⭐ Preferred Experience

• ASTM standards

• Attractions or ride systems engineering

• Safety engineering

• Instrumentation systems

• Complex motion control systems

• Entertainment or manufacturing automation environments

🛠️ Technical Skills

✔ Controls Engineering
✔ PLC Programming
✔ Electrical Design
✔ Industrial Automation
✔ System Integration
✔ AutoCAD
✔ Ladder Logic
✔ Structured Text
✔ Allen-Bradley
✔ Siemens
✔ Ethernet/IP Networks
✔ Risk Assessment
✔ Commissioning & Startup Support

🎯 Ideal Candidate

• Strong hands-on controls engineer capable of designing systems from scratch

• Experienced in large-scale automation projects and complex integrated systems

• Comfortable working in multidisciplinary engineering environments

• Skilled at troubleshooting, commissioning, and optimizing industrial control systems

• Strong communicator with technical leadership capabilities

• Able to thrive in fast-paced industrial and construction environments

📋 Additional Details

• Up to 30% travel required (typically closer to 10%)

• Must be able to support off-shift commissioning activities as needed

• Position involves work in:

• Office environments

• Industrial facilities

• Construction sites

• Physical requirements include lifting, climbing, equipment access, and extended computer usage

🌟 Why Join

• Work on cutting-edge automation and systems integration projects

• Exposure to large-scale industrial and entertainment automation systems

• Opportunity to lead technically complex engineering initiatives

• Collaborative engineering environment with growth potential

• High-impact role supporting advanced automation technologies

Controls & Automation Engineering Jobs – PLC, SCADA, DCS | Multiple U.S. Locations

Controls & Automation Engineering Opportunities (Multiple Locations)

Industry: Industrial Automation
Education: Bachelor’s Degree in Engineering or related technical discipline
Visa Sponsorship: Not available
Relocation Assistance: Limited assistance available for some roles

A growing engineering organization is seeking Controls & Automation Engineers at multiple experience levels to support industrial automation and control system projects across the United States.

These roles involve designing, developing, programming, and commissioning control systems for industrial facilities. Engineers will work with PLC, DCS, HMI/SCADA platforms, electrical systems, and industrial networking technologies to deliver automation solutions from concept through commissioning.

Projects span industries including Life Sciences, Manufacturing, Semiconductor, Entertainment Systems, Energy, and Industrial Automation.

Open Positions

Controls Engineer

📍 Wilmington, Massachusetts
💼 Experience Required: 5+ years
💰 Compensation: $111,000 – $120,000

Key Responsibilities

• Design and implement industrial control systems for machinery and process environments

• Program controllers including PLC, DCS, and RTU platforms

• Develop HMI/SCADA visualization systems

• Configure industrial networking and field instrumentation

• Develop control system documentation and technical specifications

• Support system checkout, commissioning, and client startup activities

• Participate in project teams delivering automation solutions

Requirements

• Experience with Rockwell Automation PLC platforms

• Experience with HMI/SCADA platforms such as FactoryTalk or Ignition

• Knowledge of industrial protocols including EtherNet/IP, Modbus, OPC

• Familiarity with instrumentation and electrical schematics

• Experience working with SQL databases or industrial data systems

• Ability to travel up to 25%

Senior Controls Engineer

📍 Albuquerque, New Mexico
💼 Experience Required: 10+ years
💰 Compensation: $121,000 – $130,000

Key Responsibilities

• Lead engineering teams delivering automation solutions for industrial clients

• Interface directly with customers to gather requirements and develop technical solutions

• Develop control system architecture and system design standards

• Manage project schedules, budgets, and execution plans

• Oversee implementation, testing, commissioning, and qualification of automation systems

• Mentor and guide junior engineers and technicians

• Manage projects valued up to $1M

Requirements

• Extensive experience with PLC, HMI/SCADA, and DCS platforms

• Experience with platforms such as:

• Rockwell Automation

• Wonderware / System Platform

• GE CIMPLICITY

• ICONICS Genesis

• Knowledge of industrial networking and system integration

• Experience with SQL, .NET, APIs, or data visualization tools such as Power BI or Grafana preferred

• Experience leading engineering teams

Controls Systems Design Engineer

📍 Orlando, Florida
💼 Experience Required: 5–10+ years
💰 Compensation: $111,000 – $140,000

Key Responsibilities

• Design automation and electrical control systems from concept through implementation

• Develop electrical panel designs and power distribution systems

• Perform engineering calculations including:

• Short circuit protection

• Load flow analysis

• Harmonics and noise analysis

• Design and program PLC/DCS control systems

• Create engineering documentation including schematics, network diagrams, and system descriptions

• Support installation, commissioning, and troubleshooting of automation systems

• Interface with vendors and project stakeholders

Requirements

• Bachelor’s degree in Electrical Engineering or related discipline

• Experience with AutoCAD or electrical design tools

• Experience programming PLC systems and automation software

• Knowledge of industrial safety systems, hazard analysis, and system reliability

• Experience designing automation systems involving motion control or complex integrated systems

• Ability to travel up to 30%

Senior DeltaV Engineer (Life Sciences Automation)

📍 Raleigh, North Carolina
💼 Experience Required: 10–15+ years
💰 Compensation: $151,000 – $170,000

Key Responsibilities

• Lead design and implementation of Emerson DeltaV control systems for Life Sciences facilities

• Develop ISA-88 batch control strategies and manufacturing automation solutions

• Lead automation architecture and system integration for large capital projects

• Manage project lifecycle from requirements through commissioning and validation

• Develop HMI graphics using DeltaV Live and DeltaV Operate

• Lead Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)

• Ensure compliance with cGMP, GAMP5, and regulatory standards

• Mentor junior engineers and technical teams

Requirements

• Extensive experience with Emerson DeltaV automation systems

• Experience delivering automation projects in biopharmaceutical or medical device manufacturing

• Knowledge of ISA-88 batch processing and advanced control strategies

• Experience with industrial networking protocols such as Ethernet/IP, Modbus TCP/IP, OPC UA

• Strong understanding of regulated manufacturing environments and system validation

Additional Skills Across Roles

Candidates may have experience with:

• PLC programming languages:

• Ladder Logic

• Structured Text

• Sequential Function Chart

• Industrial protocols:

• EtherNet/IP

• Modbus

• Profibus

• Foundation Fieldbus

• Automation platforms such as:

• Rockwell Automation

• Siemens

• Emerson DeltaV

• Ignition

Working Environment

• Combination of office, client site, and industrial environments

• Travel requirements vary depending on project assignments (10–30% typical)

Electrical Engineer – Capital Projects & Industrial Automation | Pennsylvania

Electrical Engineer – Capital Projects (Manufacturing)

📍 Location: Cressona, Pennsylvania
🏢 Work Model: 100% Onsite
💼 Employment Type: Full-Time
💰 Base Salary: $100,000 – $125,000
🚚 Relocation Assistance: Possible for ideal candidate
✈️ Travel: Occasional
🎓 Education: Bachelor’s Degree in Electrical Engineering (or related field) required

Role Overview

A global industrial manufacturing organization is seeking an experienced Electrical Engineer to lead electrical engineering and capital project execution across large-scale manufacturing operations.

This position will manage capital projects ranging from $1M to $40M, supporting electrical power systems, controls engineering, and automation equipment across heavy manufacturing environments such as extrusion, fabrication, and casting operations.

The successful candidate will drive projects from concept through installation, startup, and operational handoff, ensuring safe, reliable, and efficient equipment performance.

Key Responsibilities

Capital Project Leadership

• Lead electrical engineering scope for capital projects from concept through execution

• Manage project budgets ranging from $1M – $40M

• Deliver projects on schedule, within budget, and aligned with safety standards

• Coordinate installation, commissioning, and startup activities

Electrical Systems Engineering

• Design and oversee electrical systems, primarily 480VAC

• Specify equipment, materials, and technical requirements

• Perform engineering calculations and review design drawings

• Ensure electrical systems meet operational performance standards

Industrial Controls & Automation

• Work with PLC, HMI, and SCADA systems (Rockwell preferred)

• Support installation and commissioning of mill-grade industrial equipment

• Troubleshoot automation and electrical system issues

• Work with MCCs, VFDs, and industrial automation systems

Contractor & Vendor Management

• Manage contractors and external engineering partners

• Oversee safe and productive execution of work

• Coordinate with equipment suppliers and installation teams

Manufacturing Optimization

• Identify opportunities to improve equipment reliability and performance

• Implement changes to increase manufacturing efficiency

• Ensure production systems meet delivery, safety, and cost targets

Shop Floor Engagement

• Spend time on the plant floor supporting equipment installation and troubleshooting

• Inspect systems and installations, including accessing elevated equipment areas when necessary

Required Qualifications

• Bachelor’s degree in Electrical Engineering or related field

• Minimum 5+ years of experience in a manufacturing environment

• Experience leading capital projects from concept to completion

• Hands-on experience with 480VAC electrical systems

• Experience installing or commissioning industrial manufacturing equipment

• Experience with:

• PLC systems

• HMI platforms

• SCADA systems

• Experience with motor control centers (MCCs) and variable frequency drives (VFDs)

• Ability to collaborate effectively with cross-functional teams

Preferred Experience

• Experience in extrusion, casting, or fabrication operations

• Knowledge of hydraulic, pneumatic, or combustion systems

• Familiarity with electrical safety standards including:

• NFPA 70E

• National Electrical Code (NEC)

• Experience managing contractors and construction activities within industrial projects

Ideal Candidate

The ideal candidate is a hands-on industrial electrical engineer who:

• Has strong experience managing large capital projects

• Is comfortable working in heavy manufacturing environments

• Has deep expertise in industrial electrical power and controls

• Can troubleshoot and optimize real production systems

• Works closely with operations, maintenance, and engineering teams

• Demonstrates a strong focus on safety, reliability, and continuous improvement

Benefits Overview

• Comprehensive medical, dental, and vision coverage

• Retirement savings plan

• Education assistance

• Referral bonuses

• Parental leave

• Onsite amenities including gym and café

• Interview travel reimbursed

Director of Field Service – South | Dallas, TX | Global Equipment Manufacturer

⚙️ Director of Field Service – South

📍 Location: Dallas, Texas (Southlake Office)
🧭 Territory: New Mexico, Texas, Arkansas, Louisiana, and Mississippi
🕓 Travel: Up to 70%
💼 Experience Level: Senior Leadership
🎓 Education: Bachelor’s degree preferred (or equivalent technical/engineering experience)
💰 Compensation: Competitive salary + full benefits
🚫 Visa Sponsorship: Not available
🕴️ Employment Type: Full-Time | Permanent

🌟 The Opportunity

An established global equipment manufacturer is seeking an accomplished Director of Field Service to lead and expand its service operations across the Southern U.S.

Based in Dallas, TX, this leadership role will oversee all aspects of field service performance — from installation and preventive maintenance to technical support and team development. The successful candidate will ensure exceptional customer satisfaction, operational efficiency, and consistent alignment with company goals.

If you are a strategic and hands-on leader with deep technical expertise, strong commercial acumen, and a passion for building high-performing service teams, this opportunity offers significant visibility and impact within a growing international organization.

🧭 Key Responsibilities

• Lead Regional Service Operations: Direct and coordinate field service activities across five states, ensuring timely and professional support for customers in food, medical, and consumer industries.

• Drive Customer Satisfaction: Implement strategies that elevate service quality, responsiveness, and reliability to meet evolving client expectations.

• Team Leadership:

• Supervise and mentor a team of 3–20 Field Service Technicians.

• Oversee recruitment, onboarding, training, and professional development.

• Set clear performance goals and provide ongoing coaching and feedback.

• Performance Management: Maintain technician utilization above 90%, ensuring service call efficiency and customer satisfaction.

• Operational Excellence:

• Manage regional budgets and expense targets.

• Support special projects and cross-functional initiatives as assigned by executive leadership.

• Continuously improve service delivery processes, quality, and compliance.

• Technical Oversight:

• Ensure field teams are trained in safety standards, mechanical and electrical systems, and quality protocols.

• Provide technical support, guidance, and hands-on leadership in complex service scenarios.

• Compliance & Safety:

• Uphold and enforce corporate safety, compliance, and quality policies.

• Ensure that all technicians adhere to regulatory and company standards.

• Continuous Improvement:

• Stay abreast of technological advancements and industry trends.

• Develop and implement process improvements to enhance service performance.

🧠 Qualifications

✅ Experience:

• Minimum 5+ years of progressive field service leadership experience, preferably within complex mechanical, packaging, automation, or capital equipment industries.

• Background as a Field Service Technician or Engineer strongly preferred.

• Proven ability to manage distributed service teams and drive operational results.

✅ Education:

• Bachelor’s degree in Engineering, Business, or related technical field preferred.

• Equivalent professional experience considered.

✅ Technical Skills:

• Strong understanding of mechanical, electrical, and automation systems.

• Proficiency with ERP systems and Microsoft Office Suite (Excel, Word, PowerPoint).

• Knowledge of service performance metrics and data-driven decision-making.

✅ Leadership & Communication:

• Demonstrated success in developing and mentoring teams.

• Excellent verbal, written, and interpersonal communication skills.

• Skilled in problem-solving, conflict resolution, and cross-functional collaboration.

✅ Other Requirements:

• Valid U.S. driver’s license.

• Ability to obtain and maintain a valid passport for occasional international travel.

💎 What’s on Offer

• Competitive base salary with performance-based incentives

• Comprehensive benefits package including medical, dental, and vision coverage

• 401(k) retirement plan with company match

• Paid time off, holidays, and travel expense reimbursement

• Professional development and leadership training opportunities

• Work with a globally recognized manufacturer known for innovation and reliability

🌍 About the Region

This role covers a key Southern U.S. territory — New Mexico, Texas, Arkansas, Louisiana, and Mississippi — supporting diverse customer bases across high-growth industries. Based out of Dallas, TX, this position provides an excellent balance of field leadership and strategic regional oversight within a customer-focused organization.

🚀 Ready to lead a high-performing field service team across the Southern U.S.?
Join a company where technical excellence, customer service, and leadership come together to drive innovation and operational success.

Senior DeltaV Controls Engineer | Life Sciences Automation | Raleigh, NC | $141K–$170K

Senior DeltaV Controls Engineer

📍 Location: Raleigh, NC (Onsite)
💼 Employment Type: Full-time | Mid-Senior Level
💵 Compensation: $141,000 – $170,000 (based on experience)
🛂 Visa Sponsorship: Not available
🚚 Relocation Assistance: Not available
👤 Openings: 1

About the Role

We are seeking a Senior DeltaV Controls Engineer to lead the design, implementation, and management of large-scale automation projects within the Life Sciences industry. This position requires deep technical expertise in Emerson DeltaV systems, strong knowledge of cGMP-compliant solutions, and the ability to deliver projects through their full lifecycle.

The ideal candidate will be a hands-on technical leader with extensive experience in automation, industrial networking, and regulatory compliance, while also mentoring junior engineers and collaborating with cross-functional teams.

Key Responsibilities

• Lead the design and implementation of DeltaV control systems for complex Life Sciences projects.

• Develop and manage project schedules, budgets, and resources to ensure on-time, on-budget delivery.

• Design batch sequencing, phase logic, and recipe structures to optimize efficiency and compliance.

• Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 guidelines.

• Drive standardization with a class-based design approach across projects.

• Specify, procure, and integrate instrumentation, hardware, and industrial networking solutions (Ethernet/IP, Modbus TCP/IP, Profibus, Foundation Fieldbus, OPC UA).

• Define and plan DeltaV licensing requirements for cost-effective, scalable system deployment.

• Ensure compliance with GAMP5, cGMP, and 21 CFR Part 11 regulatory standards.

• Manage Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).

• Provide technical leadership and mentorship to junior engineers and teams.

• Collaborate with stakeholders, regulatory bodies, and clients to ensure project success.

• Troubleshoot complex automation issues and implement continuous improvements.

• Travel up to 25% for commissioning and on-site client engagement.

Qualifications

• Bachelor’s degree in Electrical Engineering, Control Systems, Chemical Engineering, or related field.

• 8–15 years of automation and control systems engineering experience, specifically in Life Sciences.

• Extensive hands-on experience with Emerson DeltaV systems (DeltaV Live, DeltaV Operate).

• Expertise in ISA-101 HMI design principles and ISA-88 batch processing.

• Strong knowledge of industrial networking protocols (HART, Foundation Fieldbus, Profibus, Modbus, Ethernet/IP, OPC UA, IO-Link).

• Experience with cGMP, GAMP5, and regulatory compliance for Life Sciences manufacturing.

• Familiarity with Rockwell Automation, Siemens PCS7, Ignition, or other DCS/SCADA systems (plus).

• Strong leadership and communication skills, with experience leading multi-disciplinary teams.

Why Join

• Work on mission-critical Life Sciences automation projects that directly impact biopharmaceutical and medical device manufacturing.

• Opportunity to lead full project lifecycles with ownership and accountability.

• Be part of a collaborative, expert-driven team with continuous professional growth and development.

Key Skills

DeltaV | DeltaV Live | DeltaV Operate | ISA-101 | ISA-88 | Life Sciences | cGMP | GAMP5 | SCADA | DCS | OPC UA | Modbus | Profibus | Ethernet/IP | Batch Processing | Industrial Networking | Automation Engineering