Ethernet/IP

Controls Engineer – Orlando, FL | PLC, Automation & System Integration

Controls Engineer

πŸ“ Location: Orlando, Florida
🏒 Work Model: Onsite – 5 Days/Week
πŸ’Ό Employment Type: Full-Time

πŸ’° Compensation & Benefits

  • Salary Range: $111,000 – $140,000

  • Limited relocation assistance available

  • Full-time position

  • No visa sponsorship available

πŸš€ Overview

A leading industrial automation and systems integration organization is seeking a Controls Engineer to support large-scale automation and control system projects in Orlando, FL.

This role is responsible for full lifecycle controls engineering including:

  • Electrical and controls system design

  • PLC/DCS programming

  • Electrical panel design

  • Power calculations

  • Safety system implementation

  • Network architecture

  • System integration

  • Installation & commissioning support

The ideal candidate is a technically strong automation engineer with deep experience designing control systems from the ground up and supporting complex integrated automation environments.

πŸ”§ Key Responsibilities

Control System Design & Engineering

  • Design complete control systems from concept through implementation

  • Develop electrical/control system architectures including:

    • Hardware

    • Software

    • Networks

    • Instrumentation

  • Perform electrical panel design and power calculations

  • Select and configure control system components

  • Optimize hardware layouts and panel locations for system efficiency

PLC/DCS Programming

  • Design, develop, and implement PLC/DCS control logic

  • Program using:

    • Ladder Logic (required)

    • Structured Text (required)

    • C++ (preferred)

    • Visual Basic (preferred)

  • Develop software design documentation and operational descriptions

  • Implement efficient, maintainable, and scalable control code

  • Perform scan time analysis, processor loading calculations, and network timing analysis

Safety & Risk Analysis

  • Support hazard analysis development and mitigation

  • Design safety-critical and redundant control systems

  • Implement SIL/PL-rated safety systems where applicable

  • Ensure compliance with client standards and regulatory codes

System Integration & Commissioning

  • Support system integration with multidisciplinary project teams

  • Assist with startup, troubleshooting, and commissioning activities

  • Diagnose and resolve control system issues during installation and testing

  • Develop smart diagnostics and fault mitigation logic

Documentation & Technical Leadership

  • Develop detailed technical documentation including:

    • Schematics

    • Network layouts

    • Acceptance test plans

    • Maintenance plans

    • Descriptions of operation

  • Act as technical lead on projects

  • Mentor junior engineers, technicians, and contractors

βœ… Required Qualifications

  • Bachelor’s degree in Electrical Engineering required

    • Other engineering disciplines may be considered if directly related to controls/electrical engineering

  • 5+ years of controls engineering experience covering:

    • PLC programming

    • Electrical design

    • Industrial automation

    • System integration

  • Strong experience with:

    • Allen-Bradley and/or Siemens platforms

    • Ethernet-based remote I/O systems

    • AutoCAD

    • Distributed control systems

⭐ Preferred Experience

  • ASTM standards

  • Attractions or ride systems engineering

  • Safety engineering

  • Instrumentation systems

  • Complex motion control systems

  • Entertainment or manufacturing automation environments

πŸ› οΈ Technical Skills

βœ” Controls Engineering
βœ” PLC Programming
βœ” Electrical Design
βœ” Industrial Automation
βœ” System Integration
βœ” AutoCAD
βœ” Ladder Logic
βœ” Structured Text
βœ” Allen-Bradley
βœ” Siemens
βœ” Ethernet/IP Networks
βœ” Risk Assessment
βœ” Commissioning & Startup Support

🎯 Ideal Candidate

  • Strong hands-on controls engineer capable of designing systems from scratch

  • Experienced in large-scale automation projects and complex integrated systems

  • Comfortable working in multidisciplinary engineering environments

  • Skilled at troubleshooting, commissioning, and optimizing industrial control systems

  • Strong communicator with technical leadership capabilities

  • Able to thrive in fast-paced industrial and construction environments

πŸ“‹ Additional Details

  • Up to 30% travel required (typically closer to 10%)

  • Must be able to support off-shift commissioning activities as needed

  • Position involves work in:

    • Office environments

    • Industrial facilities

    • Construction sites

  • Physical requirements include lifting, climbing, equipment access, and extended computer usage

🌟 Why Join

  • Work on cutting-edge automation and systems integration projects

  • Exposure to large-scale industrial and entertainment automation systems

  • Opportunity to lead technically complex engineering initiatives

  • Collaborative engineering environment with growth potential

  • High-impact role supporting advanced automation technologies

 

Senior DeltaV Controls Engineer | Life Sciences Automation | Raleigh, NC | $141K–$170K

Senior DeltaV Controls Engineer

πŸ“ Location: Raleigh, NC (Onsite)
πŸ’Ό Employment Type: Full-time | Mid-Senior Level
πŸ’΅ Compensation: $141,000 – $170,000 (based on experience)
πŸ›‚ Visa Sponsorship: Not available
🚚 Relocation Assistance: Not available
πŸ‘€ Openings: 1

About the Role

We are seeking a Senior DeltaV Controls Engineer to lead the design, implementation, and management of large-scale automation projects within the Life Sciences industry. This position requires deep technical expertise in Emerson DeltaV systems, strong knowledge of cGMP-compliant solutions, and the ability to deliver projects through their full lifecycle.

The ideal candidate will be a hands-on technical leader with extensive experience in automation, industrial networking, and regulatory compliance, while also mentoring junior engineers and collaborating with cross-functional teams.

Key Responsibilities

  • Lead the design and implementation of DeltaV control systems for complex Life Sciences projects.

  • Develop and manage project schedules, budgets, and resources to ensure on-time, on-budget delivery.

  • Design batch sequencing, phase logic, and recipe structures to optimize efficiency and compliance.

  • Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 guidelines.

  • Drive standardization with a class-based design approach across projects.

  • Specify, procure, and integrate instrumentation, hardware, and industrial networking solutions (Ethernet/IP, Modbus TCP/IP, Profibus, Foundation Fieldbus, OPC UA).

  • Define and plan DeltaV licensing requirements for cost-effective, scalable system deployment.

  • Ensure compliance with GAMP5, cGMP, and 21 CFR Part 11 regulatory standards.

  • Manage Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).

  • Provide technical leadership and mentorship to junior engineers and teams.

  • Collaborate with stakeholders, regulatory bodies, and clients to ensure project success.

  • Troubleshoot complex automation issues and implement continuous improvements.

  • Travel up to 25% for commissioning and on-site client engagement.

Qualifications

  • Bachelor’s degree in Electrical Engineering, Control Systems, Chemical Engineering, or related field.

  • 8–15 years of automation and control systems engineering experience, specifically in Life Sciences.

  • Extensive hands-on experience with Emerson DeltaV systems (DeltaV Live, DeltaV Operate).

  • Expertise in ISA-101 HMI design principles and ISA-88 batch processing.

  • Strong knowledge of industrial networking protocols (HART, Foundation Fieldbus, Profibus, Modbus, Ethernet/IP, OPC UA, IO-Link).

  • Experience with cGMP, GAMP5, and regulatory compliance for Life Sciences manufacturing.

  • Familiarity with Rockwell Automation, Siemens PCS7, Ignition, or other DCS/SCADA systems (plus).

  • Strong leadership and communication skills, with experience leading multi-disciplinary teams.

Why Join

  • Work on mission-critical Life Sciences automation projects that directly impact biopharmaceutical and medical device manufacturing.

  • Opportunity to lead full project lifecycles with ownership and accountability.

  • Be part of a collaborative, expert-driven team with continuous professional growth and development.

Key Skills

DeltaV | DeltaV Live | DeltaV Operate | ISA-101 | ISA-88 | Life Sciences | cGMP | GAMP5 | SCADA | DCS | OPC UA | Modbus | Profibus | Ethernet/IP | Batch Processing | Industrial Networking | Automation Engineering