Industrial Control Systems

Site Security Automation Cluster Lead – Richmond, VA

Site Security Automation Cluster Lead

πŸ“ Location: Richmond, Virginia (On-Site)
🌎 Travel: Quarterly travel to Long Island, NY (or as needed)
πŸ’Ό Employment Type: Full-Time
🚚 Relocation Assistance: Available
πŸ’° Salary: $122,000 – $167,750 + Bonus

Overview

A global manufacturing organization is seeking a Site Security Automation Cluster Lead to drive automation, digital manufacturing transformation, and operational cybersecurity across multiple manufacturing facilities.

This leadership role is responsible for automation systems, Operational Technology Networks (OTN), cybersecurity compliance, capital project execution, digital transformation initiatives, and long-term technology roadmaps. The position supports multiple manufacturing sites and serves as the primary automation and cybersecurity expert for the cluster.

Key Responsibilities

Automation & Digital Transformation

  • Develop and execute automation and digital manufacturing roadmaps.

  • Lead smart manufacturing and Industry 4.0 initiatives.

  • Drive automation upgrades, modernization projects, and digital transformation programs.

  • Improve site Digital Maturity through increased:

    • Computerization

    • Connectivity

    • Visibility

    • Transparency

    • Predictive Analytics

    • Adaptability

Cybersecurity & Infrastructure

  • Own Operational Technology Network (OTN) cybersecurity strategy.

  • Ensure compliance with corporate automation, infrastructure, and cybersecurity standards.

  • Lead disaster recovery and business continuity planning for automation systems.

  • Manage lifecycle planning and replacement of obsolete automation hardware and software.

Capital Projects & Project Management

  • Lead automation-related capital projects from concept through implementation.

  • Manage project budgets, timelines, and benefit realization.

  • Support integration of new production lines, equipment, and digital technologies.

  • Track project savings and ROI throughout project execution.

Operational Leadership

  • Serve as escalation point for automation, controls, and cybersecurity issues.

  • Collaborate with plant engineering, maintenance, operations, and IT teams.

  • Manage automation infrastructure, controls systems, and manufacturing technology platforms.

  • Support continuous improvement and operational excellence initiatives.

Team & Stakeholder Management

  • Lead cross-functional project teams across multiple manufacturing sites.

  • Build automation and cybersecurity capability within the organization.

  • Partner with regional and global automation leaders on technology strategy and best practices.

  • Drive stakeholder engagement focused on process optimization, compliance, and performance improvement.

Required Qualifications

  • Bachelor's Degree in Engineering or related technical discipline.

  • 10+ years of experience in:

    • Industrial Automation

    • Controls Engineering

    • Manufacturing Systems

    • Project Management

  • Strong experience with:

    • Industrial Control Systems (ICS)

    • Operational Technology Networks (OTN)

    • Manufacturing Cybersecurity

    • Digital Manufacturing Initiatives

Preferred Skills

βœ” Industrial Automation
βœ” Manufacturing Controls Systems
βœ” Operational Technology Networks (OTN)
βœ” Cybersecurity for Manufacturing Systems
βœ” Industry 4.0 / Smart Manufacturing
βœ” Capital Project Management
βœ” Digital Transformation
βœ” Industrial Networking
βœ” Manufacturing Infrastructure
βœ” Disaster Recovery & Business Continuity
βœ” Continuous Improvement

Ideal Candidate

The ideal candidate is a seasoned Automation or Controls Engineering leader with strong experience managing manufacturing technology environments across multiple facilities.

They will bring:

  • Deep expertise in automation systems and industrial cybersecurity.

  • Strong project management and capital deployment experience.

  • Experience leading digital manufacturing transformation initiatives.

  • Ability to influence stakeholders across operations, engineering, maintenance, and IT.

  • Strong leadership skills with a focus on continuous improvement and operational excellence.

Candidate Snapshot

Requirement

Details

Experience

10+ Years

Education

Bachelor's Degree in Engineering

Industry

Manufacturing / Food & Beverage

Seniority

Senior-Level

Travel

Quarterly Travel to NY

Location

Richmond, VA (On-Site)

Relocation

Available

Bonus

Eligible

Why Consider This Opportunity?

  • Lead automation and cybersecurity strategy across multiple manufacturing sites.

  • Drive large-scale Industry 4.0 and digital transformation initiatives.

  • High visibility role with significant impact on operational performance.

  • Strong compensation package with bonus potential.

  • Opportunity to influence the future of smart manufacturing within a global organization.

 

Controls Engineer – Orlando, FL | PLC, Automation & System Integration

Controls Engineer

πŸ“ Location: Orlando, Florida
🏒 Work Model: Onsite – 5 Days/Week
πŸ’Ό Employment Type: Full-Time

πŸ’° Compensation & Benefits

  • Salary Range: $111,000 – $140,000

  • Limited relocation assistance available

  • Full-time position

  • No visa sponsorship available

πŸš€ Overview

A leading industrial automation and systems integration organization is seeking a Controls Engineer to support large-scale automation and control system projects in Orlando, FL.

This role is responsible for full lifecycle controls engineering including:

  • Electrical and controls system design

  • PLC/DCS programming

  • Electrical panel design

  • Power calculations

  • Safety system implementation

  • Network architecture

  • System integration

  • Installation & commissioning support

The ideal candidate is a technically strong automation engineer with deep experience designing control systems from the ground up and supporting complex integrated automation environments.

πŸ”§ Key Responsibilities

Control System Design & Engineering

  • Design complete control systems from concept through implementation

  • Develop electrical/control system architectures including:

    • Hardware

    • Software

    • Networks

    • Instrumentation

  • Perform electrical panel design and power calculations

  • Select and configure control system components

  • Optimize hardware layouts and panel locations for system efficiency

PLC/DCS Programming

  • Design, develop, and implement PLC/DCS control logic

  • Program using:

    • Ladder Logic (required)

    • Structured Text (required)

    • C++ (preferred)

    • Visual Basic (preferred)

  • Develop software design documentation and operational descriptions

  • Implement efficient, maintainable, and scalable control code

  • Perform scan time analysis, processor loading calculations, and network timing analysis

Safety & Risk Analysis

  • Support hazard analysis development and mitigation

  • Design safety-critical and redundant control systems

  • Implement SIL/PL-rated safety systems where applicable

  • Ensure compliance with client standards and regulatory codes

System Integration & Commissioning

  • Support system integration with multidisciplinary project teams

  • Assist with startup, troubleshooting, and commissioning activities

  • Diagnose and resolve control system issues during installation and testing

  • Develop smart diagnostics and fault mitigation logic

Documentation & Technical Leadership

  • Develop detailed technical documentation including:

    • Schematics

    • Network layouts

    • Acceptance test plans

    • Maintenance plans

    • Descriptions of operation

  • Act as technical lead on projects

  • Mentor junior engineers, technicians, and contractors

βœ… Required Qualifications

  • Bachelor’s degree in Electrical Engineering required

    • Other engineering disciplines may be considered if directly related to controls/electrical engineering

  • 5+ years of controls engineering experience covering:

    • PLC programming

    • Electrical design

    • Industrial automation

    • System integration

  • Strong experience with:

    • Allen-Bradley and/or Siemens platforms

    • Ethernet-based remote I/O systems

    • AutoCAD

    • Distributed control systems

⭐ Preferred Experience

  • ASTM standards

  • Attractions or ride systems engineering

  • Safety engineering

  • Instrumentation systems

  • Complex motion control systems

  • Entertainment or manufacturing automation environments

πŸ› οΈ Technical Skills

βœ” Controls Engineering
βœ” PLC Programming
βœ” Electrical Design
βœ” Industrial Automation
βœ” System Integration
βœ” AutoCAD
βœ” Ladder Logic
βœ” Structured Text
βœ” Allen-Bradley
βœ” Siemens
βœ” Ethernet/IP Networks
βœ” Risk Assessment
βœ” Commissioning & Startup Support

🎯 Ideal Candidate

  • Strong hands-on controls engineer capable of designing systems from scratch

  • Experienced in large-scale automation projects and complex integrated systems

  • Comfortable working in multidisciplinary engineering environments

  • Skilled at troubleshooting, commissioning, and optimizing industrial control systems

  • Strong communicator with technical leadership capabilities

  • Able to thrive in fast-paced industrial and construction environments

πŸ“‹ Additional Details

  • Up to 30% travel required (typically closer to 10%)

  • Must be able to support off-shift commissioning activities as needed

  • Position involves work in:

    • Office environments

    • Industrial facilities

    • Construction sites

  • Physical requirements include lifting, climbing, equipment access, and extended computer usage

🌟 Why Join

  • Work on cutting-edge automation and systems integration projects

  • Exposure to large-scale industrial and entertainment automation systems

  • Opportunity to lead technically complex engineering initiatives

  • Collaborative engineering environment with growth potential

  • High-impact role supporting advanced automation technologies

 

Controls & Automation Engineering Jobs – PLC, SCADA, DCS | Multiple U.S. Locations

Controls & Automation Engineering Opportunities (Multiple Locations)

Industry: Industrial Automation
Education: Bachelor’s Degree in Engineering or related technical discipline
Visa Sponsorship: Not available
Relocation Assistance: Limited assistance available for some roles

A growing engineering organization is seeking Controls & Automation Engineers at multiple experience levels to support industrial automation and control system projects across the United States.

These roles involve designing, developing, programming, and commissioning control systems for industrial facilities. Engineers will work with PLC, DCS, HMI/SCADA platforms, electrical systems, and industrial networking technologies to deliver automation solutions from concept through commissioning.

Projects span industries including Life Sciences, Manufacturing, Semiconductor, Entertainment Systems, Energy, and Industrial Automation.

Open Positions

Controls Engineer

πŸ“ Wilmington, Massachusetts
πŸ’Ό Experience Required: 5+ years
πŸ’° Compensation: $111,000 – $120,000

Key Responsibilities

  • Design and implement industrial control systems for machinery and process environments

  • Program controllers including PLC, DCS, and RTU platforms

  • Develop HMI/SCADA visualization systems

  • Configure industrial networking and field instrumentation

  • Develop control system documentation and technical specifications

  • Support system checkout, commissioning, and client startup activities

  • Participate in project teams delivering automation solutions

Requirements

  • Experience with Rockwell Automation PLC platforms

  • Experience with HMI/SCADA platforms such as FactoryTalk or Ignition

  • Knowledge of industrial protocols including EtherNet/IP, Modbus, OPC

  • Familiarity with instrumentation and electrical schematics

  • Experience working with SQL databases or industrial data systems

  • Ability to travel up to 25%

Senior Controls Engineer

πŸ“ Albuquerque, New Mexico
πŸ’Ό Experience Required: 10+ years
πŸ’° Compensation: $121,000 – $130,000

Key Responsibilities

  • Lead engineering teams delivering automation solutions for industrial clients

  • Interface directly with customers to gather requirements and develop technical solutions

  • Develop control system architecture and system design standards

  • Manage project schedules, budgets, and execution plans

  • Oversee implementation, testing, commissioning, and qualification of automation systems

  • Mentor and guide junior engineers and technicians

  • Manage projects valued up to $1M

Requirements

  • Extensive experience with PLC, HMI/SCADA, and DCS platforms

  • Experience with platforms such as:

    • Rockwell Automation

    • Wonderware / System Platform

    • GE CIMPLICITY

    • ICONICS Genesis

  • Knowledge of industrial networking and system integration

  • Experience with SQL, .NET, APIs, or data visualization tools such as Power BI or Grafana preferred

  • Experience leading engineering teams

Controls Systems Design Engineer

πŸ“ Orlando, Florida
πŸ’Ό Experience Required: 5–10+ years
πŸ’° Compensation: $111,000 – $140,000

Key Responsibilities

  • Design automation and electrical control systems from concept through implementation

  • Develop electrical panel designs and power distribution systems

  • Perform engineering calculations including:

    • Short circuit protection

    • Load flow analysis

    • Harmonics and noise analysis

  • Design and program PLC/DCS control systems

  • Create engineering documentation including schematics, network diagrams, and system descriptions

  • Support installation, commissioning, and troubleshooting of automation systems

  • Interface with vendors and project stakeholders

Requirements

  • Bachelor’s degree in Electrical Engineering or related discipline

  • Experience with AutoCAD or electrical design tools

  • Experience programming PLC systems and automation software

  • Knowledge of industrial safety systems, hazard analysis, and system reliability

  • Experience designing automation systems involving motion control or complex integrated systems

  • Ability to travel up to 30%

Senior DeltaV Engineer (Life Sciences Automation)

πŸ“ Raleigh, North Carolina
πŸ’Ό Experience Required: 10–15+ years
πŸ’° Compensation: $151,000 – $170,000

Key Responsibilities

  • Lead design and implementation of Emerson DeltaV control systems for Life Sciences facilities

  • Develop ISA-88 batch control strategies and manufacturing automation solutions

  • Lead automation architecture and system integration for large capital projects

  • Manage project lifecycle from requirements through commissioning and validation

  • Develop HMI graphics using DeltaV Live and DeltaV Operate

  • Lead Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)

  • Ensure compliance with cGMP, GAMP5, and regulatory standards

  • Mentor junior engineers and technical teams

Requirements

  • Extensive experience with Emerson DeltaV automation systems

  • Experience delivering automation projects in biopharmaceutical or medical device manufacturing

  • Knowledge of ISA-88 batch processing and advanced control strategies

  • Experience with industrial networking protocols such as Ethernet/IP, Modbus TCP/IP, OPC UA

  • Strong understanding of regulated manufacturing environments and system validation

Additional Skills Across Roles

Candidates may have experience with:

  • PLC programming languages:

    • Ladder Logic

    • Structured Text

    • Sequential Function Chart

  • Industrial protocols:

    • EtherNet/IP

    • Modbus

    • Profibus

    • Foundation Fieldbus

  • Automation platforms such as:

    • Rockwell Automation

    • Siemens

    • Emerson DeltaV

    • Ignition

Working Environment

  • Combination of office, client site, and industrial environments

  • Travel requirements vary depending on project assignments (10–30% typical)