Controls & Automation Engineering Jobs – PLC, SCADA, DCS | Multiple U.S. Locations

Controls & Automation Engineering Opportunities (Multiple Locations)

Industry: Industrial Automation
Education: Bachelor’s Degree in Engineering or related technical discipline
Visa Sponsorship: Not available
Relocation Assistance: Limited assistance available for some roles

A growing engineering organization is seeking Controls & Automation Engineers at multiple experience levels to support industrial automation and control system projects across the United States.

These roles involve designing, developing, programming, and commissioning control systems for industrial facilities. Engineers will work with PLC, DCS, HMI/SCADA platforms, electrical systems, and industrial networking technologies to deliver automation solutions from concept through commissioning.

Projects span industries including Life Sciences, Manufacturing, Semiconductor, Entertainment Systems, Energy, and Industrial Automation.

Open Positions

Controls Engineer

📍 Wilmington, Massachusetts
💼 Experience Required: 5+ years
💰 Compensation: $111,000 – $120,000

Key Responsibilities

• Design and implement industrial control systems for machinery and process environments

• Program controllers including PLC, DCS, and RTU platforms

• Develop HMI/SCADA visualization systems

• Configure industrial networking and field instrumentation

• Develop control system documentation and technical specifications

• Support system checkout, commissioning, and client startup activities

• Participate in project teams delivering automation solutions

Requirements

• Experience with Rockwell Automation PLC platforms

• Experience with HMI/SCADA platforms such as FactoryTalk or Ignition

• Knowledge of industrial protocols including EtherNet/IP, Modbus, OPC

• Familiarity with instrumentation and electrical schematics

• Experience working with SQL databases or industrial data systems

• Ability to travel up to 25%

Senior Controls Engineer

📍 Albuquerque, New Mexico
💼 Experience Required: 10+ years
💰 Compensation: $121,000 – $130,000

Key Responsibilities

• Lead engineering teams delivering automation solutions for industrial clients

• Interface directly with customers to gather requirements and develop technical solutions

• Develop control system architecture and system design standards

• Manage project schedules, budgets, and execution plans

• Oversee implementation, testing, commissioning, and qualification of automation systems

• Mentor and guide junior engineers and technicians

• Manage projects valued up to $1M

Requirements

• Extensive experience with PLC, HMI/SCADA, and DCS platforms

• Experience with platforms such as:

• Rockwell Automation

• Wonderware / System Platform

• GE CIMPLICITY

• ICONICS Genesis

• Knowledge of industrial networking and system integration

• Experience with SQL, .NET, APIs, or data visualization tools such as Power BI or Grafana preferred

• Experience leading engineering teams

Controls Systems Design Engineer

📍 Orlando, Florida
💼 Experience Required: 5–10+ years
💰 Compensation: $111,000 – $140,000

Key Responsibilities

• Design automation and electrical control systems from concept through implementation

• Develop electrical panel designs and power distribution systems

• Perform engineering calculations including:

• Short circuit protection

• Load flow analysis

• Harmonics and noise analysis

• Design and program PLC/DCS control systems

• Create engineering documentation including schematics, network diagrams, and system descriptions

• Support installation, commissioning, and troubleshooting of automation systems

• Interface with vendors and project stakeholders

Requirements

• Bachelor’s degree in Electrical Engineering or related discipline

• Experience with AutoCAD or electrical design tools

• Experience programming PLC systems and automation software

• Knowledge of industrial safety systems, hazard analysis, and system reliability

• Experience designing automation systems involving motion control or complex integrated systems

• Ability to travel up to 30%

Senior DeltaV Engineer (Life Sciences Automation)

📍 Raleigh, North Carolina
💼 Experience Required: 10–15+ years
💰 Compensation: $151,000 – $170,000

Key Responsibilities

• Lead design and implementation of Emerson DeltaV control systems for Life Sciences facilities

• Develop ISA-88 batch control strategies and manufacturing automation solutions

• Lead automation architecture and system integration for large capital projects

• Manage project lifecycle from requirements through commissioning and validation

• Develop HMI graphics using DeltaV Live and DeltaV Operate

• Lead Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)

• Ensure compliance with cGMP, GAMP5, and regulatory standards

• Mentor junior engineers and technical teams

Requirements

• Extensive experience with Emerson DeltaV automation systems

• Experience delivering automation projects in biopharmaceutical or medical device manufacturing

• Knowledge of ISA-88 batch processing and advanced control strategies

• Experience with industrial networking protocols such as Ethernet/IP, Modbus TCP/IP, OPC UA

• Strong understanding of regulated manufacturing environments and system validation

Additional Skills Across Roles

Candidates may have experience with:

• PLC programming languages:

• Ladder Logic

• Structured Text

• Sequential Function Chart

• Industrial protocols:

• EtherNet/IP

• Modbus

• Profibus

• Foundation Fieldbus

• Automation platforms such as:

• Rockwell Automation

• Siemens

• Emerson DeltaV

• Ignition

Working Environment

• Combination of office, client site, and industrial environments

• Travel requirements vary depending on project assignments (10–30% typical)

Senior Controls Systems Engineer – PLC, Robotics & Industrial Automation | Wisconsin

Senior Controls Systems Engineer

📍 Location: Waukesha, Wisconsin
🏢 Work Model: Primarily Onsite (flexible when needed for appointments, illness, or extreme weather)
💼 Employment Type: Full-Time
💰 Base Salary: $105,000 – $120,000
✈️ Travel: Occasional (primarily day trips to nearby facilities)
🎓 Education: Bachelor’s Degree in Engineering, Computer Science, or related field preferred

Role Overview

A leading advanced manufacturing organization is seeking a Senior Controls Systems Engineer to join its Advanced Manufacturing team.

This role focuses on designing, implementing, and scaling automation and controls systems across manufacturing operations. The engineer will develop PLC programs that interact with robotics, conveyors, machine vision, MES systems, and other automated equipment.

This position plays a critical role in improving automation capability, production quality, and operational efficiency across manufacturing sites.

Key Responsibilities

Automation & Controls Development

• Design and implement automated and semi-automated control systems

• Develop PLC code interacting with:

• Conveyors

• Industrial robots

• Manufacturing Execution Systems (MES)

• Machine vision systems

• Third-party equipment

• Build scalable and maintainable control architectures

Controls Engineering Leadership

• Act as a subject matter expert for plant control systems

• Mentor machine builders, automation vendors, and internal engineering teams

• Lead technical direction for automation projects

Industrial Automation Programming

• Architect, write, and debug PLC ladder logic and IPC software

• Develop well-structured, documented, reusable code

• Create intuitive HMI interfaces for complex manufacturing equipment

Manufacturing Automation Integration

• Integrate controls with:

• Robotics

• Machine vision

• Part tracking systems

• MES platforms

• Work with IT teams to connect manufacturing assets to enterprise networks

Machine Safety & Compliance

• Implement safety systems compliant with:

• ANSI

• RIA

• OSHA

• Design and program safety PLC systems protecting robotics and automated equipment

Capital Equipment Development

• Create RFQs/RFPs for automated equipment

• Lead equipment design reviews and technical evaluations

• Travel to supplier sites for:

• Equipment validation

• Factory acceptance testing

• Build event support

Legacy System Modernization

• Identify legacy control systems via risk assessment

• Develop remediation strategies

• Execute system upgrades and modernization initiatives

Required Qualifications

• Bachelor’s Degree in Engineering, Computer Science, or related discipline

• 7+ years of experience with Rockwell Logix PLC platforms

• Strong experience developing controls for automated manufacturing systems

• Experience programming PLCs interacting with robotics, conveyors, and automated systems

• Strong troubleshooting and debugging capability

Preferred Experience

• Expert experience with:

• Rockwell Logix platforms

• GE RXi control systems

• Experience designing controls hardware and OT infrastructure

• Knowledge of industrial communication protocols

• Experience designing automated manufacturing equipment specifications

• Experience with:

• OPC servers

• Industrial historians

• SCADA platforms

• Industry 4.0 manufacturing systems

• Experience integrating IoT platforms with factory equipment

• Experience with SQL, Python, or Java

• Familiarity with ERP platforms such as SAP

• Experience with Fanuc robotics

Ideal Candidate Profile

The ideal candidate is a hands-on automation expert who:

• Has deep experience programming Rockwell / Allen-Bradley controls

• Has led automation implementations in high-volume manufacturing

• Can integrate robotics, MES, vision systems, and automated equipment

• Is comfortable mentoring vendors and internal engineers

• Can troubleshoot complex manufacturing systems under real production conditions

• Has strong problem-solving, leadership, and technical communication skills

Key Skills

• PLC Programming (Rockwell Logix)

• Industrial Automation

• Robotics Integration

• Machine Safety Systems

• SCADA / Industry 4.0

• Industrial Networking

• MES Integration

• Controls Architecture

• HMI Development

• Automation Project Leadership

Benefits Overview

• Comprehensive health benefits (medical, dental, vision)

• Retirement savings plan (401k)

• Modern facility with onsite amenities

• Employee engagement programs and events

• Product discount programs

• Strong culture focused on innovation and teamwork

Plant Automation & Control Engineer | Dayton, OH | Food Manufacturing | DeltaV & PI Historian

⚙️ Plant Automation & Control Engineer

📍 Location: Dayton, OH (On-site)
🏭 Industry: Food & Beverages / Bioindustrial Manufacturing
🎓 Education: Bachelor’s degree in Engineering or related field
💼 Experience Level: Associate / Mid-Level (2–5 years)
🚫 Visa Sponsorship: Not available
🚚 Relocation: Support available
💰 Compensation: Competitive base salary + annual bonus + full benefits

🌟 The Opportunity

Join a global leader in sustainable food and industrial manufacturing committed to nourishing the world safely and responsibly. As a Plant Automation & Control Engineer, you’ll play a vital role in optimizing plant operations through innovative automation and control solutions.

You’ll work hands-on with systems like DeltaV DCS and PI Historian, applying your technical expertise to enhance safety, reliability, and production efficiency across a highly automated facility. This is an excellent opportunity for an engineer who thrives on problem-solving, innovation, and continuous improvement in a mission-driven environment.

🧭 Key Responsibilities

Controls & Automation Engineering

• Design, develop, and maintain automation and instrumentation systems to ensure safe, efficient, and reliable operations.

• Provide day-to-day engineering support to optimize control system performance and plant uptime.

• Apply working knowledge of DeltaV DCS and other process automation platforms to manage plant operations.

• Troubleshoot automation issues, implement system upgrades, and support commissioning activities.

Process Optimization & Project Support

• Support capital project execution, ensuring adherence to instrumentation and automation standards.

• Collaborate with operations, maintenance, and process teams to identify improvement opportunities.

• Use data from the PI Historian and other tools to track KPIs, assess system health, and recommend actionable improvements.

• Contribute to the standardization and governance of control systems across the organization.

Collaboration & On-Call Rotation

• Work cross-functionally with engineers, technicians, and leadership teams to deliver technical solutions.

• Participate in an on-call rotation (every three weeks for remote after-hours support).

• Maintain compliance with operational, safety, and environmental standards.

🎓 Qualifications

Minimum Requirements

✅ Bachelor’s degree in Engineering, Automation, Controls, or a related field (or equivalent experience).
✅ Minimum of 2 years of relevant engineering experience in automation, controls, or process engineering.
✅ Strong foundation in controls engineering principles and instrumentation systems.

Preferred Skills

⭐ Experience with DeltaV DCS systems and control programming.
⭐ Working knowledge of industrial automation technologies and process instrumentation.
⭐ Intermediate project management and problem-solving skills.
⭐ Familiarity with Lean, Six Sigma, or continuous improvement methodologies.
⭐ Strong analytical, mathematical, and technical skills.

💡 Why Join

You’ll be part of a company that connects farmers, producers, and consumers across the world — delivering essential food, agricultural, and industrial solutions with sustainability at its core. Here, your engineering expertise directly contributes to creating a safer, more efficient, and environmentally responsible future.

This role offers:

• A collaborative, global team environment with mentorship and growth opportunities.

• A focus on innovation and process automation in modern manufacturing.

• Competitive pay, performance-based bonus, and a comprehensive benefits package.

🧩 Candidate Snapshot

• Experience: 2–5 years in controls, automation, or process engineering

• Education: Bachelor’s in Engineering or related discipline

• Industry Background: Food & Beverage, Chemicals, Manufacturing, or Industrial Engineering

• Travel: Minimal

• On-Call: 1 week every 3 weeks (remote support rotation)

Ready to use your automation expertise to make a real-world impact?
Join a forward-thinking organization where technology and sustainability go hand in hand.

Senior DeltaV Controls Engineer | Life Sciences Automation | Raleigh, NC | $141K–$170K

Senior DeltaV Controls Engineer

📍 Location: Raleigh, NC (Onsite)
💼 Employment Type: Full-time | Mid-Senior Level
💵 Compensation: $141,000 – $170,000 (based on experience)
🛂 Visa Sponsorship: Not available
🚚 Relocation Assistance: Not available
👤 Openings: 1

About the Role

We are seeking a Senior DeltaV Controls Engineer to lead the design, implementation, and management of large-scale automation projects within the Life Sciences industry. This position requires deep technical expertise in Emerson DeltaV systems, strong knowledge of cGMP-compliant solutions, and the ability to deliver projects through their full lifecycle.

The ideal candidate will be a hands-on technical leader with extensive experience in automation, industrial networking, and regulatory compliance, while also mentoring junior engineers and collaborating with cross-functional teams.

Key Responsibilities

• Lead the design and implementation of DeltaV control systems for complex Life Sciences projects.

• Develop and manage project schedules, budgets, and resources to ensure on-time, on-budget delivery.

• Design batch sequencing, phase logic, and recipe structures to optimize efficiency and compliance.

• Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 guidelines.

• Drive standardization with a class-based design approach across projects.

• Specify, procure, and integrate instrumentation, hardware, and industrial networking solutions (Ethernet/IP, Modbus TCP/IP, Profibus, Foundation Fieldbus, OPC UA).

• Define and plan DeltaV licensing requirements for cost-effective, scalable system deployment.

• Ensure compliance with GAMP5, cGMP, and 21 CFR Part 11 regulatory standards.

• Manage Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).

• Provide technical leadership and mentorship to junior engineers and teams.

• Collaborate with stakeholders, regulatory bodies, and clients to ensure project success.

• Troubleshoot complex automation issues and implement continuous improvements.

• Travel up to 25% for commissioning and on-site client engagement.

Qualifications

• Bachelor’s degree in Electrical Engineering, Control Systems, Chemical Engineering, or related field.

• 8–15 years of automation and control systems engineering experience, specifically in Life Sciences.

• Extensive hands-on experience with Emerson DeltaV systems (DeltaV Live, DeltaV Operate).

• Expertise in ISA-101 HMI design principles and ISA-88 batch processing.

• Strong knowledge of industrial networking protocols (HART, Foundation Fieldbus, Profibus, Modbus, Ethernet/IP, OPC UA, IO-Link).

• Experience with cGMP, GAMP5, and regulatory compliance for Life Sciences manufacturing.

• Familiarity with Rockwell Automation, Siemens PCS7, Ignition, or other DCS/SCADA systems (plus).

• Strong leadership and communication skills, with experience leading multi-disciplinary teams.

Why Join

• Work on mission-critical Life Sciences automation projects that directly impact biopharmaceutical and medical device manufacturing.

• Opportunity to lead full project lifecycles with ownership and accountability.

• Be part of a collaborative, expert-driven team with continuous professional growth and development.

Key Skills

DeltaV | DeltaV Live | DeltaV Operate | ISA-101 | ISA-88 | Life Sciences | cGMP | GAMP5 | SCADA | DCS | OPC UA | Modbus | Profibus | Ethernet/IP | Batch Processing | Industrial Networking | Automation Engineering

Senior Controls Engineer | Automation & PLC Programming | Waukesha, WI | $96K–$130K + Bonus

⚙️ Senior Controls Engineer

📍 Waukesha, WI | Onsite (with office space available)
📅 Full-time | Mid-Senior Level | Engineering – Electrical

💰 Salary: $96,900 – $130,000 + Bonus Eligible
✨ Benefits: Full benefits package (Medical, Dental, Vision, Life, Retirement, PTO)
🚗 Travel: Occasional (including day trips to supplier or other U.S. sites)

🚀 About the Role

We are seeking an experienced Senior Controls Engineer to join our Advanced Manufacturing team. In this role, you’ll be responsible for designing, implementing, and scaling automated and semi-automated control systems that power high-volume manufacturing environments.

You’ll lead the development of PLC code to integrate subsystems like conveyors, robots, machine vision, MES, and third-party equipment. This role is perfect for a hands-on engineer with a passion for automation, Industry 4.0, and driving innovation in manufacturing.

🛠️ Key Responsibilities

• Design and develop new or improved processes applying advanced engineering principles.

• Build and maintain factory-level and machine-level control standards for internal teams and external partners.

• Act as the subject matter expert for controls programming, writing/debugging PLC ladder logic and IPC software with organized, maintainable, and reusable code.

• Implement ANSI/RIA/OSHA-compliant control-reliable safety systems for robots, gantries, and conveyors.

• Design user-friendly HMI screens for complex machinery.

• Partner with IT to connect manufacturing assets to enterprise networks.

• Lead supplier engagements: create RFQs, participate in design reviews, and oversee machine acceptance testing.

• Travel to supplier sites for equipment qualification and support build events.

• Support legacy controls remediation through risk assessment and upgrades.

• Mentor teams, drive process improvements, and act as a technical resource across engineering.

🎯 Required Qualifications

• Bachelor’s degree in Engineering, Computer Science, or related discipline.

• 7+ years of experience with Rockwell Logix.

✅ Preferred Qualifications

• Expertise designing, programming, and validating controls in high-volume automated manufacturing (Rockwell Logix, GE RXi).

• Strong knowledge of Industrial Communication Protocols and controls hardware/OT infrastructure.

• Hands-on experience with machine safety circuits, safety PLCs, and automation systems.

• Exposure to SCADA, Industry 4.0 platforms, OPC servers, and Historians.

• SQL and scripting knowledge (Python/Java a plus).

• Familiarity with Fanuc robotics and ERP systems (SAP preferred).

• Strong communication skills in global/technical environments.

💡 Skills & Attributes

• Works independently while providing mentorship to less experienced engineers.

• Strong conceptualization, visualization, and problem-solving skills.

• Ability to manage multiple projects, prioritize effectively, and deliver results.

• Experience improving financial and operational performance through engineering activities.

• Collaborative leader who can influence cross-functional teams.

📌 Interview Process

• Recruiter screen

• Hiring manager interview

• Technical deep-dive interview

• Final onsite with cross-functional stakeholders

🏆 Why Apply?

This is a high-impact role where you’ll help shape the future of advanced manufacturing and automation. If you’re passionate about solving complex automation challenges, working with cutting-edge robotics and controls systems, and driving efficiency across production, this role offers the platform to make a real difference.

Senior Automation Engineer – Robotics & Control Systems | Buffalo, NY

Job Title: Senior Automation Engineer
Location: Buffalo, New York, United States
Work Schedule: Onsite
Salary Range: $125,000 - $165,000 annually
Employment Type: Full-time
Relocation Assistance: Yes
Travel Requirement: Occasionally

Job Summary:

The Senior Automation Engineer will be responsible for scoping, designing, developing, and supporting cost-effective automated manufacturing cells and other automation systems. These systems may include robotics, machine tending, material handling, RFID systems, automated assembly, and other automation technologies to enhance manufacturing operations.

This role requires expertise in industrial robotics programming and integration, CNC machine tool tending, control system software, and PLC programming. Experience with SCADA, enterprise system interfaces, and platforms such as Ignition, Fanuc, and Rockwell Automation is highly desired. The selected candidate will lead and manage a team of 3-8 engineers and collaborate across engineering and operations teams.

Responsibilities:

• Identify, develop, and implement automation solutions to optimize efficiency and increase production throughput.

• Oversee automation capital equipment specification and procurement, balancing technological capabilities and return on investment.

• Collaborate with internal teams and external automation integrators to address project requirements.

• Standardize automated systems and equipment, including hardware/software specifications and safety standards.

• Lead manufacturing improvement initiatives involving automation components such as RFID systems, vision systems, and robotics.

• Provide support and ongoing development for existing automation projects.

• Diagnose and troubleshoot automation-related software and hardware issues.

• Implement automation solutions while minimizing disruption to production operations.

• Provide leadership and technical guidance to a team of automation engineers.

Qualifications:

• Bachelor's degree in Mechanical Engineering, Electrical Engineering, Software Engineering, or a related field with a focus on control engineering.

• 10+ years of experience in automation and control systems. Aerospace and lean manufacturing experience is a plus.

• Strong knowledge of mechanical systems, software, electronics, and electromechanical automation technologies.

• Solid understanding of computer programming and software development for control systems.

• Proven ability to troubleshoot and resolve complex equipment issues.

• Strong collaboration and communication skills to work with cross-functional teams.

• Ability to work under pressure and deliver results within deadlines.

• Adaptability to manage change in a fast-paced, dynamic work environment.

Additional Information:

• This position requires access to U.S. export-controlled information.

• U.S. work authorization required; visa sponsorship is not available.

• Equal Opportunity Employer: All qualified applicants will receive consideration for employment without regard to race, religion, gender, disability, veteran status, or other protected characteristics.