Controls Engineer – Waukesha, WI

Controls Engineer

📍 Location: Waukesha, Wisconsin
🏭 Manufacturing Environment
💼 Full-Time | Onsite
🚚 Relocation Assistance: Available
🚫 Visa Sponsorship: Not Available (Current or Future Sponsorship Not Supported)

Overview

A global manufacturing leader is seeking a Controls Engineer to support plant operations through the design, development, implementation, and troubleshooting of automated manufacturing and testing systems.

This role is ideal for an experienced controls professional who can independently design PLC systems from scratch, support production equipment, develop testing solutions, and drive continuous improvement initiatives across manufacturing operations.

Key Responsibilities

Controls & Automation Engineering

• Design, program, and troubleshoot PLC and HMI systems.

• Develop testing protocols, data collection programs, and test equipment specifications.

• Support production equipment, electrical systems, and automated test platforms.

• Develop interfaces between SQL databases and production systems.

• Support installation, validation, commissioning, and maintenance of manufacturing equipment.

Manufacturing Support

• Troubleshoot equipment and controls issues to minimize downtime.

• Perform root cause analysis and corrective actions.

• Support continuous improvement, Lean, and Six Sigma initiatives.

• Identify and implement process improvements to improve productivity and quality.

Project Engineering

• Lead or support capital equipment projects.

• Develop Capital Appropriation Requests (CARs).

• Create project goals, budgets, schedules, and work breakdown structures.

• Support change management initiatives using structured methodologies such as ADKAR.

Safety & Compliance

• Ensure compliance with OSHA and electrical safety requirements.

• Identify and mitigate safety risks associated with testing and manufacturing equipment.

• Promote a zero-incident safety culture.

Required Qualifications

Education

• Bachelor’s Degree in Engineering from an accredited institution.

Experience

• Minimum 5 years of Controls Engineering or Test Engineering experience in a manufacturing environment.

• Experience designing PLC systems from the ground up.

• Experience supporting automated production and testing equipment.

Technical Skills

• PLC Programming

• HMI Programming

• SQL Database Integration

• Rockwell Automation Software:

• RSLogix 5

• RSLogix 500

• RSLogix 5000

• Studio 5000

• FactoryTalk View ME

• FactoryTalk View SE

• Visual Basic / Visual Studio

• Microsoft Applications

Must-Have Requirements

✔ Bachelor's Degree in Engineering
✔ 5+ Years Controls/Test Engineering Experience
✔ Ability to Design PLC Systems from Scratch
✔ Rockwell Automation Software Experience
✔ PLC & HMI Programming Experience
✔ Understanding of Safety Systems Design
✔ Experience Supporting Manufacturing Equipment & Test Systems
✔ No Current or Future Sponsorship Requirements

Preferred Qualifications

• NI LabVIEW

• NI TestStand

• Ignition (SCADA)

• Lean Manufacturing

• Six Sigma Methodologies

• Root Cause Analysis (8D, PFMEA, A3, Pareto, Control Charts)

• Project Management Experience

Ideal Candidate

The ideal candidate is a hands-on Controls Engineer with strong manufacturing automation experience who can independently design and support PLC-based systems while driving plant efficiency and reliability.

They will have:

• Strong Rockwell Automation expertise.

• Experience developing controls for production and test equipment.

• Ability to troubleshoot complex electrical and automation systems.

• Strong SQL and programming capabilities.

• Experience implementing continuous improvement initiatives.

• Excellent collaboration and problem-solving skills.

Candidate Snapshot

Requirement

Details

Education

Bachelor's Degree in Engineering

Experience

5+ Years Controls/Test Engineering

Industry

Manufacturing

Seniority

Mid-Senior Level

PLC Design

Must Build PLCs from Scratch

Rockwell Experience

Required

Travel

None

Relocation

Available

Sponsorship

Not Available

Screening Questions

1. Can you design and build a PLC system from scratch?

2. Do you have at least 5 years of Controls/Test Engineering experience?

3. Do you hold a Bachelor's Degree in Engineering?

4. Do you have experience with Rockwell software (RSLogix, Studio 5000, FactoryTalk)?

5. Do you have PLC and HMI programming experience?

6. Have you supported the design, development, installation, and troubleshooting of production equipment?

7. Do you have experience with Visual Studio, SQL, and Microsoft applications?

8. Are you authorized to work in the U.S. without current or future sponsorship?

Nice-to-Have Experience

• NI LabVIEW & TestStand

• Ignition SCADA

• Lean / Six Sigma tools

• Capital project execution

• Manufacturing test system development

• Change management methodologies (ADKAR)

Why Consider This Opportunity?

• Join a global manufacturing organization with a strong reputation for innovation and stability.

• Work on advanced automation and testing systems.

• Drive impactful plant-wide improvements and modernization projects.

• Excellent career growth opportunities within engineering and operations.

• Relocation assistance available for qualified candidates.

Site Security Automation Cluster Lead – Richmond, VA

Site Security Automation Cluster Lead

📍 Location: Richmond, Virginia (On-Site)
🌎 Travel: Quarterly travel to Long Island, NY (or as needed)
💼 Employment Type: Full-Time
🚚 Relocation Assistance: Available
💰 Salary: $122,000 – $167,750 + Bonus

Overview

A global manufacturing organization is seeking a Site Security Automation Cluster Lead to drive automation, digital manufacturing transformation, and operational cybersecurity across multiple manufacturing facilities.

This leadership role is responsible for automation systems, Operational Technology Networks (OTN), cybersecurity compliance, capital project execution, digital transformation initiatives, and long-term technology roadmaps. The position supports multiple manufacturing sites and serves as the primary automation and cybersecurity expert for the cluster.

Key Responsibilities

Automation & Digital Transformation

• Develop and execute automation and digital manufacturing roadmaps.

• Lead smart manufacturing and Industry 4.0 initiatives.

• Drive automation upgrades, modernization projects, and digital transformation programs.

• Improve site Digital Maturity through increased:

• Computerization

• Connectivity

• Visibility

• Transparency

• Predictive Analytics

• Adaptability

Cybersecurity & Infrastructure

• Own Operational Technology Network (OTN) cybersecurity strategy.

• Ensure compliance with corporate automation, infrastructure, and cybersecurity standards.

• Lead disaster recovery and business continuity planning for automation systems.

• Manage lifecycle planning and replacement of obsolete automation hardware and software.

Capital Projects & Project Management

• Lead automation-related capital projects from concept through implementation.

• Manage project budgets, timelines, and benefit realization.

• Support integration of new production lines, equipment, and digital technologies.

• Track project savings and ROI throughout project execution.

Operational Leadership

• Serve as escalation point for automation, controls, and cybersecurity issues.

• Collaborate with plant engineering, maintenance, operations, and IT teams.

• Manage automation infrastructure, controls systems, and manufacturing technology platforms.

• Support continuous improvement and operational excellence initiatives.

Team & Stakeholder Management

• Lead cross-functional project teams across multiple manufacturing sites.

• Build automation and cybersecurity capability within the organization.

• Partner with regional and global automation leaders on technology strategy and best practices.

• Drive stakeholder engagement focused on process optimization, compliance, and performance improvement.

Required Qualifications

• Bachelor's Degree in Engineering or related technical discipline.

• 10+ years of experience in:

• Industrial Automation

• Controls Engineering

• Manufacturing Systems

• Project Management

• Strong experience with:

• Industrial Control Systems (ICS)

• Operational Technology Networks (OTN)

• Manufacturing Cybersecurity

• Digital Manufacturing Initiatives

Preferred Skills

✔ Industrial Automation
✔ Manufacturing Controls Systems
✔ Operational Technology Networks (OTN)
✔ Cybersecurity for Manufacturing Systems
✔ Industry 4.0 / Smart Manufacturing
✔ Capital Project Management
✔ Digital Transformation
✔ Industrial Networking
✔ Manufacturing Infrastructure
✔ Disaster Recovery & Business Continuity
✔ Continuous Improvement

Ideal Candidate

The ideal candidate is a seasoned Automation or Controls Engineering leader with strong experience managing manufacturing technology environments across multiple facilities.

They will bring:

• Deep expertise in automation systems and industrial cybersecurity.

• Strong project management and capital deployment experience.

• Experience leading digital manufacturing transformation initiatives.

• Ability to influence stakeholders across operations, engineering, maintenance, and IT.

• Strong leadership skills with a focus on continuous improvement and operational excellence.

Candidate Snapshot

Requirement

Details

Experience

10+ Years

Education

Bachelor's Degree in Engineering

Industry

Manufacturing / Food & Beverage

Seniority

Senior-Level

Travel

Quarterly Travel to NY

Location

Richmond, VA (On-Site)

Relocation

Available

Bonus

Eligible

Why Consider This Opportunity?

• Lead automation and cybersecurity strategy across multiple manufacturing sites.

• Drive large-scale Industry 4.0 and digital transformation initiatives.

• High visibility role with significant impact on operational performance.

• Strong compensation package with bonus potential.

• Opportunity to influence the future of smart manufacturing within a global organization.

Controls Engineer – Orlando, FL | PLC, Automation & System Integration

Controls Engineer

📍 Location: Orlando, Florida
🏢 Work Model: Onsite – 5 Days/Week
💼 Employment Type: Full-Time

💰 Compensation & Benefits

• Salary Range: $111,000 – $140,000

• Limited relocation assistance available

• Full-time position

• No visa sponsorship available

🚀 Overview

A leading industrial automation and systems integration organization is seeking a Controls Engineer to support large-scale automation and control system projects in Orlando, FL.

This role is responsible for full lifecycle controls engineering including:

• Electrical and controls system design

• PLC/DCS programming

• Electrical panel design

• Power calculations

• Safety system implementation

• Network architecture

• System integration

• Installation & commissioning support

The ideal candidate is a technically strong automation engineer with deep experience designing control systems from the ground up and supporting complex integrated automation environments.

🔧 Key Responsibilities

Control System Design & Engineering

• Design complete control systems from concept through implementation

• Develop electrical/control system architectures including:

• Hardware

• Software

• Networks

• Instrumentation

• Perform electrical panel design and power calculations

• Select and configure control system components

• Optimize hardware layouts and panel locations for system efficiency

PLC/DCS Programming

• Design, develop, and implement PLC/DCS control logic

• Program using:

• Ladder Logic (required)

• Structured Text (required)

• C++ (preferred)

• Visual Basic (preferred)

• Develop software design documentation and operational descriptions

• Implement efficient, maintainable, and scalable control code

• Perform scan time analysis, processor loading calculations, and network timing analysis

Safety & Risk Analysis

• Support hazard analysis development and mitigation

• Design safety-critical and redundant control systems

• Implement SIL/PL-rated safety systems where applicable

• Ensure compliance with client standards and regulatory codes

System Integration & Commissioning

• Support system integration with multidisciplinary project teams

• Assist with startup, troubleshooting, and commissioning activities

• Diagnose and resolve control system issues during installation and testing

• Develop smart diagnostics and fault mitigation logic

Documentation & Technical Leadership

• Develop detailed technical documentation including:

• Schematics

• Network layouts

• Acceptance test plans

• Maintenance plans

• Descriptions of operation

• Act as technical lead on projects

• Mentor junior engineers, technicians, and contractors

✅ Required Qualifications

• Bachelor’s degree in Electrical Engineering required

• Other engineering disciplines may be considered if directly related to controls/electrical engineering

• 5+ years of controls engineering experience covering:

• PLC programming

• Electrical design

• Industrial automation

• System integration

• Strong experience with:

• Allen-Bradley and/or Siemens platforms

• Ethernet-based remote I/O systems

• AutoCAD

• Distributed control systems

⭐ Preferred Experience

• ASTM standards

• Attractions or ride systems engineering

• Safety engineering

• Instrumentation systems

• Complex motion control systems

• Entertainment or manufacturing automation environments

🛠️ Technical Skills

✔ Controls Engineering
✔ PLC Programming
✔ Electrical Design
✔ Industrial Automation
✔ System Integration
✔ AutoCAD
✔ Ladder Logic
✔ Structured Text
✔ Allen-Bradley
✔ Siemens
✔ Ethernet/IP Networks
✔ Risk Assessment
✔ Commissioning & Startup Support

🎯 Ideal Candidate

• Strong hands-on controls engineer capable of designing systems from scratch

• Experienced in large-scale automation projects and complex integrated systems

• Comfortable working in multidisciplinary engineering environments

• Skilled at troubleshooting, commissioning, and optimizing industrial control systems

• Strong communicator with technical leadership capabilities

• Able to thrive in fast-paced industrial and construction environments

📋 Additional Details

• Up to 30% travel required (typically closer to 10%)

• Must be able to support off-shift commissioning activities as needed

• Position involves work in:

• Office environments

• Industrial facilities

• Construction sites

• Physical requirements include lifting, climbing, equipment access, and extended computer usage

🌟 Why Join

• Work on cutting-edge automation and systems integration projects

• Exposure to large-scale industrial and entertainment automation systems

• Opportunity to lead technically complex engineering initiatives

• Collaborative engineering environment with growth potential

• High-impact role supporting advanced automation technologies

Controls & Automation Engineering Jobs – PLC, SCADA, DCS | Multiple U.S. Locations

Controls & Automation Engineering Opportunities (Multiple Locations)

Industry: Industrial Automation
Education: Bachelor’s Degree in Engineering or related technical discipline
Visa Sponsorship: Not available
Relocation Assistance: Limited assistance available for some roles

A growing engineering organization is seeking Controls & Automation Engineers at multiple experience levels to support industrial automation and control system projects across the United States.

These roles involve designing, developing, programming, and commissioning control systems for industrial facilities. Engineers will work with PLC, DCS, HMI/SCADA platforms, electrical systems, and industrial networking technologies to deliver automation solutions from concept through commissioning.

Projects span industries including Life Sciences, Manufacturing, Semiconductor, Entertainment Systems, Energy, and Industrial Automation.

Open Positions

Controls Engineer

📍 Wilmington, Massachusetts
💼 Experience Required: 5+ years
💰 Compensation: $111,000 – $120,000

Key Responsibilities

• Design and implement industrial control systems for machinery and process environments

• Program controllers including PLC, DCS, and RTU platforms

• Develop HMI/SCADA visualization systems

• Configure industrial networking and field instrumentation

• Develop control system documentation and technical specifications

• Support system checkout, commissioning, and client startup activities

• Participate in project teams delivering automation solutions

Requirements

• Experience with Rockwell Automation PLC platforms

• Experience with HMI/SCADA platforms such as FactoryTalk or Ignition

• Knowledge of industrial protocols including EtherNet/IP, Modbus, OPC

• Familiarity with instrumentation and electrical schematics

• Experience working with SQL databases or industrial data systems

• Ability to travel up to 25%

Senior Controls Engineer

📍 Albuquerque, New Mexico
💼 Experience Required: 10+ years
💰 Compensation: $121,000 – $130,000

Key Responsibilities

• Lead engineering teams delivering automation solutions for industrial clients

• Interface directly with customers to gather requirements and develop technical solutions

• Develop control system architecture and system design standards

• Manage project schedules, budgets, and execution plans

• Oversee implementation, testing, commissioning, and qualification of automation systems

• Mentor and guide junior engineers and technicians

• Manage projects valued up to $1M

Requirements

• Extensive experience with PLC, HMI/SCADA, and DCS platforms

• Experience with platforms such as:

• Rockwell Automation

• Wonderware / System Platform

• GE CIMPLICITY

• ICONICS Genesis

• Knowledge of industrial networking and system integration

• Experience with SQL, .NET, APIs, or data visualization tools such as Power BI or Grafana preferred

• Experience leading engineering teams

Controls Systems Design Engineer

📍 Orlando, Florida
💼 Experience Required: 5–10+ years
💰 Compensation: $111,000 – $140,000

Key Responsibilities

• Design automation and electrical control systems from concept through implementation

• Develop electrical panel designs and power distribution systems

• Perform engineering calculations including:

• Short circuit protection

• Load flow analysis

• Harmonics and noise analysis

• Design and program PLC/DCS control systems

• Create engineering documentation including schematics, network diagrams, and system descriptions

• Support installation, commissioning, and troubleshooting of automation systems

• Interface with vendors and project stakeholders

Requirements

• Bachelor’s degree in Electrical Engineering or related discipline

• Experience with AutoCAD or electrical design tools

• Experience programming PLC systems and automation software

• Knowledge of industrial safety systems, hazard analysis, and system reliability

• Experience designing automation systems involving motion control or complex integrated systems

• Ability to travel up to 30%

Senior DeltaV Engineer (Life Sciences Automation)

📍 Raleigh, North Carolina
💼 Experience Required: 10–15+ years
💰 Compensation: $151,000 – $170,000

Key Responsibilities

• Lead design and implementation of Emerson DeltaV control systems for Life Sciences facilities

• Develop ISA-88 batch control strategies and manufacturing automation solutions

• Lead automation architecture and system integration for large capital projects

• Manage project lifecycle from requirements through commissioning and validation

• Develop HMI graphics using DeltaV Live and DeltaV Operate

• Lead Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)

• Ensure compliance with cGMP, GAMP5, and regulatory standards

• Mentor junior engineers and technical teams

Requirements

• Extensive experience with Emerson DeltaV automation systems

• Experience delivering automation projects in biopharmaceutical or medical device manufacturing

• Knowledge of ISA-88 batch processing and advanced control strategies

• Experience with industrial networking protocols such as Ethernet/IP, Modbus TCP/IP, OPC UA

• Strong understanding of regulated manufacturing environments and system validation

Additional Skills Across Roles

Candidates may have experience with:

• PLC programming languages:

• Ladder Logic

• Structured Text

• Sequential Function Chart

• Industrial protocols:

• EtherNet/IP

• Modbus

• Profibus

• Foundation Fieldbus

• Automation platforms such as:

• Rockwell Automation

• Siemens

• Emerson DeltaV

• Ignition

Working Environment

• Combination of office, client site, and industrial environments

• Travel requirements vary depending on project assignments (10–30% typical)

Senior Controls Systems Engineer – PLC, Robotics & Industrial Automation | Wisconsin

Senior Controls Systems Engineer

📍 Location: Waukesha, Wisconsin
🏢 Work Model: Primarily Onsite (flexible when needed for appointments, illness, or extreme weather)
💼 Employment Type: Full-Time
💰 Base Salary: $105,000 – $120,000
✈️ Travel: Occasional (primarily day trips to nearby facilities)
🎓 Education: Bachelor’s Degree in Engineering, Computer Science, or related field preferred

Role Overview

A leading advanced manufacturing organization is seeking a Senior Controls Systems Engineer to join its Advanced Manufacturing team.

This role focuses on designing, implementing, and scaling automation and controls systems across manufacturing operations. The engineer will develop PLC programs that interact with robotics, conveyors, machine vision, MES systems, and other automated equipment.

This position plays a critical role in improving automation capability, production quality, and operational efficiency across manufacturing sites.

Key Responsibilities

Automation & Controls Development

• Design and implement automated and semi-automated control systems

• Develop PLC code interacting with:

• Conveyors

• Industrial robots

• Manufacturing Execution Systems (MES)

• Machine vision systems

• Third-party equipment

• Build scalable and maintainable control architectures

Controls Engineering Leadership

• Act as a subject matter expert for plant control systems

• Mentor machine builders, automation vendors, and internal engineering teams

• Lead technical direction for automation projects

Industrial Automation Programming

• Architect, write, and debug PLC ladder logic and IPC software

• Develop well-structured, documented, reusable code

• Create intuitive HMI interfaces for complex manufacturing equipment

Manufacturing Automation Integration

• Integrate controls with:

• Robotics

• Machine vision

• Part tracking systems

• MES platforms

• Work with IT teams to connect manufacturing assets to enterprise networks

Machine Safety & Compliance

• Implement safety systems compliant with:

• ANSI

• RIA

• OSHA

• Design and program safety PLC systems protecting robotics and automated equipment

Capital Equipment Development

• Create RFQs/RFPs for automated equipment

• Lead equipment design reviews and technical evaluations

• Travel to supplier sites for:

• Equipment validation

• Factory acceptance testing

• Build event support

Legacy System Modernization

• Identify legacy control systems via risk assessment

• Develop remediation strategies

• Execute system upgrades and modernization initiatives

Required Qualifications

• Bachelor’s Degree in Engineering, Computer Science, or related discipline

• 7+ years of experience with Rockwell Logix PLC platforms

• Strong experience developing controls for automated manufacturing systems

• Experience programming PLCs interacting with robotics, conveyors, and automated systems

• Strong troubleshooting and debugging capability

Preferred Experience

• Expert experience with:

• Rockwell Logix platforms

• GE RXi control systems

• Experience designing controls hardware and OT infrastructure

• Knowledge of industrial communication protocols

• Experience designing automated manufacturing equipment specifications

• Experience with:

• OPC servers

• Industrial historians

• SCADA platforms

• Industry 4.0 manufacturing systems

• Experience integrating IoT platforms with factory equipment

• Experience with SQL, Python, or Java

• Familiarity with ERP platforms such as SAP

• Experience with Fanuc robotics

Ideal Candidate Profile

The ideal candidate is a hands-on automation expert who:

• Has deep experience programming Rockwell / Allen-Bradley controls

• Has led automation implementations in high-volume manufacturing

• Can integrate robotics, MES, vision systems, and automated equipment

• Is comfortable mentoring vendors and internal engineers

• Can troubleshoot complex manufacturing systems under real production conditions

• Has strong problem-solving, leadership, and technical communication skills

Key Skills

• PLC Programming (Rockwell Logix)

• Industrial Automation

• Robotics Integration

• Machine Safety Systems

• SCADA / Industry 4.0

• Industrial Networking

• MES Integration

• Controls Architecture

• HMI Development

• Automation Project Leadership

Benefits Overview

• Comprehensive health benefits (medical, dental, vision)

• Retirement savings plan (401k)

• Modern facility with onsite amenities

• Employee engagement programs and events

• Product discount programs

• Strong culture focused on innovation and teamwork

Plant Automation & Control Engineer | Dayton, OH | Food Manufacturing | DeltaV & PI Historian

⚙️ Plant Automation & Control Engineer

📍 Location: Dayton, OH (On-site)
🏭 Industry: Food & Beverages / Bioindustrial Manufacturing
🎓 Education: Bachelor’s degree in Engineering or related field
💼 Experience Level: Associate / Mid-Level (2–5 years)
🚫 Visa Sponsorship: Not available
🚚 Relocation: Support available
💰 Compensation: Competitive base salary + annual bonus + full benefits

🌟 The Opportunity

Join a global leader in sustainable food and industrial manufacturing committed to nourishing the world safely and responsibly. As a Plant Automation & Control Engineer, you’ll play a vital role in optimizing plant operations through innovative automation and control solutions.

You’ll work hands-on with systems like DeltaV DCS and PI Historian, applying your technical expertise to enhance safety, reliability, and production efficiency across a highly automated facility. This is an excellent opportunity for an engineer who thrives on problem-solving, innovation, and continuous improvement in a mission-driven environment.

🧭 Key Responsibilities

Controls & Automation Engineering

• Design, develop, and maintain automation and instrumentation systems to ensure safe, efficient, and reliable operations.

• Provide day-to-day engineering support to optimize control system performance and plant uptime.

• Apply working knowledge of DeltaV DCS and other process automation platforms to manage plant operations.

• Troubleshoot automation issues, implement system upgrades, and support commissioning activities.

Process Optimization & Project Support

• Support capital project execution, ensuring adherence to instrumentation and automation standards.

• Collaborate with operations, maintenance, and process teams to identify improvement opportunities.

• Use data from the PI Historian and other tools to track KPIs, assess system health, and recommend actionable improvements.

• Contribute to the standardization and governance of control systems across the organization.

Collaboration & On-Call Rotation

• Work cross-functionally with engineers, technicians, and leadership teams to deliver technical solutions.

• Participate in an on-call rotation (every three weeks for remote after-hours support).

• Maintain compliance with operational, safety, and environmental standards.

🎓 Qualifications

Minimum Requirements

✅ Bachelor’s degree in Engineering, Automation, Controls, or a related field (or equivalent experience).
✅ Minimum of 2 years of relevant engineering experience in automation, controls, or process engineering.
✅ Strong foundation in controls engineering principles and instrumentation systems.

Preferred Skills

⭐ Experience with DeltaV DCS systems and control programming.
⭐ Working knowledge of industrial automation technologies and process instrumentation.
⭐ Intermediate project management and problem-solving skills.
⭐ Familiarity with Lean, Six Sigma, or continuous improvement methodologies.
⭐ Strong analytical, mathematical, and technical skills.

💡 Why Join

You’ll be part of a company that connects farmers, producers, and consumers across the world — delivering essential food, agricultural, and industrial solutions with sustainability at its core. Here, your engineering expertise directly contributes to creating a safer, more efficient, and environmentally responsible future.

This role offers:

• A collaborative, global team environment with mentorship and growth opportunities.

• A focus on innovation and process automation in modern manufacturing.

• Competitive pay, performance-based bonus, and a comprehensive benefits package.

🧩 Candidate Snapshot

• Experience: 2–5 years in controls, automation, or process engineering

• Education: Bachelor’s in Engineering or related discipline

• Industry Background: Food & Beverage, Chemicals, Manufacturing, or Industrial Engineering

• Travel: Minimal

• On-Call: 1 week every 3 weeks (remote support rotation)

Ready to use your automation expertise to make a real-world impact?
Join a forward-thinking organization where technology and sustainability go hand in hand.

Senior DeltaV Controls Engineer | Life Sciences Automation | Raleigh, NC | $141K–$170K

Senior DeltaV Controls Engineer

📍 Location: Raleigh, NC (Onsite)
💼 Employment Type: Full-time | Mid-Senior Level
💵 Compensation: $141,000 – $170,000 (based on experience)
🛂 Visa Sponsorship: Not available
🚚 Relocation Assistance: Not available
👤 Openings: 1

About the Role

We are seeking a Senior DeltaV Controls Engineer to lead the design, implementation, and management of large-scale automation projects within the Life Sciences industry. This position requires deep technical expertise in Emerson DeltaV systems, strong knowledge of cGMP-compliant solutions, and the ability to deliver projects through their full lifecycle.

The ideal candidate will be a hands-on technical leader with extensive experience in automation, industrial networking, and regulatory compliance, while also mentoring junior engineers and collaborating with cross-functional teams.

Key Responsibilities

• Lead the design and implementation of DeltaV control systems for complex Life Sciences projects.

• Develop and manage project schedules, budgets, and resources to ensure on-time, on-budget delivery.

• Design batch sequencing, phase logic, and recipe structures to optimize efficiency and compliance.

• Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 guidelines.

• Drive standardization with a class-based design approach across projects.

• Specify, procure, and integrate instrumentation, hardware, and industrial networking solutions (Ethernet/IP, Modbus TCP/IP, Profibus, Foundation Fieldbus, OPC UA).

• Define and plan DeltaV licensing requirements for cost-effective, scalable system deployment.

• Ensure compliance with GAMP5, cGMP, and 21 CFR Part 11 regulatory standards.

• Manage Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).

• Provide technical leadership and mentorship to junior engineers and teams.

• Collaborate with stakeholders, regulatory bodies, and clients to ensure project success.

• Troubleshoot complex automation issues and implement continuous improvements.

• Travel up to 25% for commissioning and on-site client engagement.

Qualifications

• Bachelor’s degree in Electrical Engineering, Control Systems, Chemical Engineering, or related field.

• 8–15 years of automation and control systems engineering experience, specifically in Life Sciences.

• Extensive hands-on experience with Emerson DeltaV systems (DeltaV Live, DeltaV Operate).

• Expertise in ISA-101 HMI design principles and ISA-88 batch processing.

• Strong knowledge of industrial networking protocols (HART, Foundation Fieldbus, Profibus, Modbus, Ethernet/IP, OPC UA, IO-Link).

• Experience with cGMP, GAMP5, and regulatory compliance for Life Sciences manufacturing.

• Familiarity with Rockwell Automation, Siemens PCS7, Ignition, or other DCS/SCADA systems (plus).

• Strong leadership and communication skills, with experience leading multi-disciplinary teams.

Why Join

• Work on mission-critical Life Sciences automation projects that directly impact biopharmaceutical and medical device manufacturing.

• Opportunity to lead full project lifecycles with ownership and accountability.

• Be part of a collaborative, expert-driven team with continuous professional growth and development.

Key Skills

DeltaV | DeltaV Live | DeltaV Operate | ISA-101 | ISA-88 | Life Sciences | cGMP | GAMP5 | SCADA | DCS | OPC UA | Modbus | Profibus | Ethernet/IP | Batch Processing | Industrial Networking | Automation Engineering

Senior Controls Engineer | Automation & PLC Programming | Waukesha, WI | $96K–$130K + Bonus

⚙️ Senior Controls Engineer

📍 Waukesha, WI | Onsite (with office space available)
📅 Full-time | Mid-Senior Level | Engineering – Electrical

💰 Salary: $96,900 – $130,000 + Bonus Eligible
✨ Benefits: Full benefits package (Medical, Dental, Vision, Life, Retirement, PTO)
🚗 Travel: Occasional (including day trips to supplier or other U.S. sites)

🚀 About the Role

We are seeking an experienced Senior Controls Engineer to join our Advanced Manufacturing team. In this role, you’ll be responsible for designing, implementing, and scaling automated and semi-automated control systems that power high-volume manufacturing environments.

You’ll lead the development of PLC code to integrate subsystems like conveyors, robots, machine vision, MES, and third-party equipment. This role is perfect for a hands-on engineer with a passion for automation, Industry 4.0, and driving innovation in manufacturing.

🛠️ Key Responsibilities

• Design and develop new or improved processes applying advanced engineering principles.

• Build and maintain factory-level and machine-level control standards for internal teams and external partners.

• Act as the subject matter expert for controls programming, writing/debugging PLC ladder logic and IPC software with organized, maintainable, and reusable code.

• Implement ANSI/RIA/OSHA-compliant control-reliable safety systems for robots, gantries, and conveyors.

• Design user-friendly HMI screens for complex machinery.

• Partner with IT to connect manufacturing assets to enterprise networks.

• Lead supplier engagements: create RFQs, participate in design reviews, and oversee machine acceptance testing.

• Travel to supplier sites for equipment qualification and support build events.

• Support legacy controls remediation through risk assessment and upgrades.

• Mentor teams, drive process improvements, and act as a technical resource across engineering.

🎯 Required Qualifications

• Bachelor’s degree in Engineering, Computer Science, or related discipline.

• 7+ years of experience with Rockwell Logix.

✅ Preferred Qualifications

• Expertise designing, programming, and validating controls in high-volume automated manufacturing (Rockwell Logix, GE RXi).

• Strong knowledge of Industrial Communication Protocols and controls hardware/OT infrastructure.

• Hands-on experience with machine safety circuits, safety PLCs, and automation systems.

• Exposure to SCADA, Industry 4.0 platforms, OPC servers, and Historians.

• SQL and scripting knowledge (Python/Java a plus).

• Familiarity with Fanuc robotics and ERP systems (SAP preferred).

• Strong communication skills in global/technical environments.

💡 Skills & Attributes

• Works independently while providing mentorship to less experienced engineers.

• Strong conceptualization, visualization, and problem-solving skills.

• Ability to manage multiple projects, prioritize effectively, and deliver results.

• Experience improving financial and operational performance through engineering activities.

• Collaborative leader who can influence cross-functional teams.

📌 Interview Process

• Recruiter screen

• Hiring manager interview

• Technical deep-dive interview

• Final onsite with cross-functional stakeholders

🏆 Why Apply?

This is a high-impact role where you’ll help shape the future of advanced manufacturing and automation. If you’re passionate about solving complex automation challenges, working with cutting-edge robotics and controls systems, and driving efficiency across production, this role offers the platform to make a real difference.

Senior Automation Engineer – Robotics & Control Systems | Buffalo, NY

Job Title: Senior Automation Engineer
Location: Buffalo, New York, United States
Work Schedule: Onsite
Salary Range: $125,000 - $165,000 annually
Employment Type: Full-time
Relocation Assistance: Yes
Travel Requirement: Occasionally

Job Summary:

The Senior Automation Engineer will be responsible for scoping, designing, developing, and supporting cost-effective automated manufacturing cells and other automation systems. These systems may include robotics, machine tending, material handling, RFID systems, automated assembly, and other automation technologies to enhance manufacturing operations.

This role requires expertise in industrial robotics programming and integration, CNC machine tool tending, control system software, and PLC programming. Experience with SCADA, enterprise system interfaces, and platforms such as Ignition, Fanuc, and Rockwell Automation is highly desired. The selected candidate will lead and manage a team of 3-8 engineers and collaborate across engineering and operations teams.

Responsibilities:

• Identify, develop, and implement automation solutions to optimize efficiency and increase production throughput.

• Oversee automation capital equipment specification and procurement, balancing technological capabilities and return on investment.

• Collaborate with internal teams and external automation integrators to address project requirements.

• Standardize automated systems and equipment, including hardware/software specifications and safety standards.

• Lead manufacturing improvement initiatives involving automation components such as RFID systems, vision systems, and robotics.

• Provide support and ongoing development for existing automation projects.

• Diagnose and troubleshoot automation-related software and hardware issues.

• Implement automation solutions while minimizing disruption to production operations.

• Provide leadership and technical guidance to a team of automation engineers.

Qualifications:

• Bachelor's degree in Mechanical Engineering, Electrical Engineering, Software Engineering, or a related field with a focus on control engineering.

• 10+ years of experience in automation and control systems. Aerospace and lean manufacturing experience is a plus.

• Strong knowledge of mechanical systems, software, electronics, and electromechanical automation technologies.

• Solid understanding of computer programming and software development for control systems.

• Proven ability to troubleshoot and resolve complex equipment issues.

• Strong collaboration and communication skills to work with cross-functional teams.

• Ability to work under pressure and deliver results within deadlines.

• Adaptability to manage change in a fast-paced, dynamic work environment.

Additional Information:

• This position requires access to U.S. export-controlled information.

• U.S. work authorization required; visa sponsorship is not available.

• Equal Opportunity Employer: All qualified applicants will receive consideration for employment without regard to race, religion, gender, disability, veteran status, or other protected characteristics.