Senior DeltaV Controls Engineer

📍 Location: Raleigh, NC (Onsite)
💼 Employment Type: Full-time | Mid-Senior Level
💵 Compensation: $141,000 – $170,000 (based on experience)
🛂 Visa Sponsorship: Not available
🚚 Relocation Assistance: Not available
👤 Openings: 1

About the Role

We are seeking a Senior DeltaV Controls Engineer to lead the design, implementation, and management of large-scale automation projects within the Life Sciences industry. This position requires deep technical expertise in Emerson DeltaV systems, strong knowledge of cGMP-compliant solutions, and the ability to deliver projects through their full lifecycle.

The ideal candidate will be a hands-on technical leader with extensive experience in automation, industrial networking, and regulatory compliance, while also mentoring junior engineers and collaborating with cross-functional teams.

Key Responsibilities

Lead the design and implementation of DeltaV control systems for complex Life Sciences projects.
Develop and manage project schedules, budgets, and resources to ensure on-time, on-budget delivery.
Design batch sequencing, phase logic, and recipe structures to optimize efficiency and compliance.
Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 guidelines.
Drive standardization with a class-based design approach across projects.
Specify, procure, and integrate instrumentation, hardware, and industrial networking solutions (Ethernet/IP, Modbus TCP/IP, Profibus, Foundation Fieldbus, OPC UA).
Define and plan DeltaV licensing requirements for cost-effective, scalable system deployment.
Ensure compliance with GAMP5, cGMP, and 21 CFR Part 11 regulatory standards.
Manage Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
Provide technical leadership and mentorship to junior engineers and teams.
Collaborate with stakeholders, regulatory bodies, and clients to ensure project success.
Troubleshoot complex automation issues and implement continuous improvements.
Travel up to 25% for commissioning and on-site client engagement.

Qualifications

Bachelor’s degree in Electrical Engineering, Control Systems, Chemical Engineering, or related field.
8–15 years of automation and control systems engineering experience, specifically in Life Sciences.
Extensive hands-on experience with Emerson DeltaV systems (DeltaV Live, DeltaV Operate).
Expertise in ISA-101 HMI design principles and ISA-88 batch processing.
Strong knowledge of industrial networking protocols (HART, Foundation Fieldbus, Profibus, Modbus, Ethernet/IP, OPC UA, IO-Link).
Experience with cGMP, GAMP5, and regulatory compliance for Life Sciences manufacturing.
Familiarity with Rockwell Automation, Siemens PCS7, Ignition, or other DCS/SCADA systems (plus).
Strong leadership and communication skills, with experience leading multi-disciplinary teams.

Why Join

Work on mission-critical Life Sciences automation projects that directly impact biopharmaceutical and medical device manufacturing.
Opportunity to lead full project lifecycles with ownership and accountability.
Be part of a collaborative, expert-driven team with continuous professional growth and development.

Key Skills

Manufacturing Operations Manager

Location: Sanford, Maine
Job ID: 167229
Employment Type: Full-Time

💵 Compensation:

Base Salary: $106,000 – $150,000/year
Bonus Eligible: No
Commission: No
Overtime Eligible: No

🎁 Benefits:

Full benefits package (medical, dental, vision, 401k, etc.)
Relocation assistance available for the ideal candidate
Paid time off (PTO) and holidays
Career development and advancement support
Opportunities for continuous improvement training (Lean, Six Sigma, etc.)

Lead. Innovate. Transform.

Are you a manufacturing leader ready to take the next step in your career? This exciting opportunity offers the chance to drive operational excellence, lead high-performing teams, and influence end-to-end production strategies at a dynamic consumer products facility in Sanford, Maine.

You’ll oversee production, warehouse, and finishing operations while fostering a safety-first, quality-driven, and continuous improvement culture. Bring your passion for innovation, people leadership, and efficiency—and make a measurable impact on global supply chain performance.

What You’ll Be Responsible For

🔧 Operations Leadership

Oversee daily operations across production, making, finishing, and warehouse areas
Lead supervisory teams and technicians to meet KPIs around quality, safety, and efficiency
Drive a culture of accountability, performance, and collaboration
Partner cross-functionally with Engineering, Maintenance, Quality, and EH&S to maximize productivity
Champion Factory Performance & Reliability (FP&R) standards including People Capability, Visual Workplace, and Continuous Improvement
Act as a visible, hands-on leader during audits, SOP reviews, and daily operations
Build contingency plans to ensure business continuity during disruptions

💰 Financial Oversight

Co-own plant financial performance with site leadership
Drive savings initiatives through labor cost optimization and FTG (Fund-the-Growth) programs
Analyze variances in materials, labor, and output to improve financial forecasting
Optimize inventory, capital expenditures, and operating expenses to improve cash flow
Monitor and revise site KPIs to align with evolving business goals

👥 People & Culture

Execute labor strategies that promote employee relations, retention, and engagement
Build and mentor a high-performing workforce, empowering both salaried and hourly teams
Develop internal talent pipelines while fostering a culture of recognition and inclusion

✅ Quality, Compliance & Process Excellence

Ensure all production activities align with GMP, FDA, and safety standards
Own decisions regarding out-of-spec raw materials, WIP, and finished goods
Guarantee team proficiency with SOPs for lot tracking, release procedures, code dating, and traceability
Lead implementation of corrective/preventive actions for non-conformances
Ensure validated cleaning, sanitization, and changeover procedures are followed
Facilitate successful technology transfers for new products and processes

⚙️ Process & Equipment Optimization

Set annual site goals for process capability; monitor and report on monthly progress
Ensure process control tolerances, calibration routines, and SOP accuracy
Identify and resolve equipment constraints in partnership with technical teams
Oversee preventive maintenance and ensure team training on cleaning and batch procedures

What You Bring

Bachelor’s Degree in Engineering or related discipline (required)
8+ years of progressive leadership in manufacturing operations
Strong background in GMP, FDA/regulated environments, and ISO/OSHA standards
Solid understanding of Quality systems and manufacturing audits
Advanced proficiency with digital tools (e.g., Google Suite, Data Studio)
Experience leading cross-functional teams and navigating matrixed environments

Preferred Qualifications

SAP, WMS, and plant floor systems experience
Certified or experienced in Lean Six Sigma or continuous improvement methodology
Proven ability to manage ambiguity and multiple initiatives simultaneously
Strong communicator with excellent coaching and feedback capabilities
Project management skills with experience leading complex initiatives

Additional Details

Seniority Level: Mid-Senior
Management Experience: Not required, but leadership experience essential
Travel: Occasional
Visa Sponsorship: Not available
Security Clearance: Not required
Relocation Assistance: Yes, for the ideal candidate

Take Charge of Change

This role is built for a strategic, hands-on leader who thrives in a fast-paced, quality-first environment. If you're ready to elevate your impact, drive performance, and shape the future of manufacturing—this is your opportunity.

Senior DeltaV Controls Engineer | Life Sciences Automation | Raleigh, NC | $141K–$170K

Manufacturing Operations Manager | $106K–$150K | Consumer Products | Sanford, ME

Your new job awaits.