Controls & Automation Engineering Jobs – PLC, SCADA, DCS | Multiple U.S. Locations

Controls & Automation Engineering Opportunities (Multiple Locations)

Industry: Industrial Automation
Education: Bachelor’s Degree in Engineering or related technical discipline
Visa Sponsorship: Not available
Relocation Assistance: Limited assistance available for some roles

A growing engineering organization is seeking Controls & Automation Engineers at multiple experience levels to support industrial automation and control system projects across the United States.

These roles involve designing, developing, programming, and commissioning control systems for industrial facilities. Engineers will work with PLC, DCS, HMI/SCADA platforms, electrical systems, and industrial networking technologies to deliver automation solutions from concept through commissioning.

Projects span industries including Life Sciences, Manufacturing, Semiconductor, Entertainment Systems, Energy, and Industrial Automation.

Open Positions

Controls Engineer

📍 Wilmington, Massachusetts
💼 Experience Required: 5+ years
💰 Compensation: $111,000 – $120,000

Key Responsibilities

• Design and implement industrial control systems for machinery and process environments

• Program controllers including PLC, DCS, and RTU platforms

• Develop HMI/SCADA visualization systems

• Configure industrial networking and field instrumentation

• Develop control system documentation and technical specifications

• Support system checkout, commissioning, and client startup activities

• Participate in project teams delivering automation solutions

Requirements

• Experience with Rockwell Automation PLC platforms

• Experience with HMI/SCADA platforms such as FactoryTalk or Ignition

• Knowledge of industrial protocols including EtherNet/IP, Modbus, OPC

• Familiarity with instrumentation and electrical schematics

• Experience working with SQL databases or industrial data systems

• Ability to travel up to 25%

Senior Controls Engineer

📍 Albuquerque, New Mexico
💼 Experience Required: 10+ years
💰 Compensation: $121,000 – $130,000

Key Responsibilities

• Lead engineering teams delivering automation solutions for industrial clients

• Interface directly with customers to gather requirements and develop technical solutions

• Develop control system architecture and system design standards

• Manage project schedules, budgets, and execution plans

• Oversee implementation, testing, commissioning, and qualification of automation systems

• Mentor and guide junior engineers and technicians

• Manage projects valued up to $1M

Requirements

• Extensive experience with PLC, HMI/SCADA, and DCS platforms

• Experience with platforms such as:

• Rockwell Automation

• Wonderware / System Platform

• GE CIMPLICITY

• ICONICS Genesis

• Knowledge of industrial networking and system integration

• Experience with SQL, .NET, APIs, or data visualization tools such as Power BI or Grafana preferred

• Experience leading engineering teams

Controls Systems Design Engineer

📍 Orlando, Florida
💼 Experience Required: 5–10+ years
💰 Compensation: $111,000 – $140,000

Key Responsibilities

• Design automation and electrical control systems from concept through implementation

• Develop electrical panel designs and power distribution systems

• Perform engineering calculations including:

• Short circuit protection

• Load flow analysis

• Harmonics and noise analysis

• Design and program PLC/DCS control systems

• Create engineering documentation including schematics, network diagrams, and system descriptions

• Support installation, commissioning, and troubleshooting of automation systems

• Interface with vendors and project stakeholders

Requirements

• Bachelor’s degree in Electrical Engineering or related discipline

• Experience with AutoCAD or electrical design tools

• Experience programming PLC systems and automation software

• Knowledge of industrial safety systems, hazard analysis, and system reliability

• Experience designing automation systems involving motion control or complex integrated systems

• Ability to travel up to 30%

Senior DeltaV Engineer (Life Sciences Automation)

📍 Raleigh, North Carolina
💼 Experience Required: 10–15+ years
💰 Compensation: $151,000 – $170,000

Key Responsibilities

• Lead design and implementation of Emerson DeltaV control systems for Life Sciences facilities

• Develop ISA-88 batch control strategies and manufacturing automation solutions

• Lead automation architecture and system integration for large capital projects

• Manage project lifecycle from requirements through commissioning and validation

• Develop HMI graphics using DeltaV Live and DeltaV Operate

• Lead Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)

• Ensure compliance with cGMP, GAMP5, and regulatory standards

• Mentor junior engineers and technical teams

Requirements

• Extensive experience with Emerson DeltaV automation systems

• Experience delivering automation projects in biopharmaceutical or medical device manufacturing

• Knowledge of ISA-88 batch processing and advanced control strategies

• Experience with industrial networking protocols such as Ethernet/IP, Modbus TCP/IP, OPC UA

• Strong understanding of regulated manufacturing environments and system validation

Additional Skills Across Roles

Candidates may have experience with:

• PLC programming languages:

• Ladder Logic

• Structured Text

• Sequential Function Chart

• Industrial protocols:

• EtherNet/IP

• Modbus

• Profibus

• Foundation Fieldbus

• Automation platforms such as:

• Rockwell Automation

• Siemens

• Emerson DeltaV

• Ignition

Working Environment

• Combination of office, client site, and industrial environments

• Travel requirements vary depending on project assignments (10–30% typical)

Senior Controls Systems Engineer – PLC, Robotics & Industrial Automation | Wisconsin

Senior Controls Systems Engineer

📍 Location: Waukesha, Wisconsin
🏢 Work Model: Primarily Onsite (flexible when needed for appointments, illness, or extreme weather)
💼 Employment Type: Full-Time
💰 Base Salary: $105,000 – $120,000
✈️ Travel: Occasional (primarily day trips to nearby facilities)
🎓 Education: Bachelor’s Degree in Engineering, Computer Science, or related field preferred

Role Overview

A leading advanced manufacturing organization is seeking a Senior Controls Systems Engineer to join its Advanced Manufacturing team.

This role focuses on designing, implementing, and scaling automation and controls systems across manufacturing operations. The engineer will develop PLC programs that interact with robotics, conveyors, machine vision, MES systems, and other automated equipment.

This position plays a critical role in improving automation capability, production quality, and operational efficiency across manufacturing sites.

Key Responsibilities

Automation & Controls Development

• Design and implement automated and semi-automated control systems

• Develop PLC code interacting with:

• Conveyors

• Industrial robots

• Manufacturing Execution Systems (MES)

• Machine vision systems

• Third-party equipment

• Build scalable and maintainable control architectures

Controls Engineering Leadership

• Act as a subject matter expert for plant control systems

• Mentor machine builders, automation vendors, and internal engineering teams

• Lead technical direction for automation projects

Industrial Automation Programming

• Architect, write, and debug PLC ladder logic and IPC software

• Develop well-structured, documented, reusable code

• Create intuitive HMI interfaces for complex manufacturing equipment

Manufacturing Automation Integration

• Integrate controls with:

• Robotics

• Machine vision

• Part tracking systems

• MES platforms

• Work with IT teams to connect manufacturing assets to enterprise networks

Machine Safety & Compliance

• Implement safety systems compliant with:

• ANSI

• RIA

• OSHA

• Design and program safety PLC systems protecting robotics and automated equipment

Capital Equipment Development

• Create RFQs/RFPs for automated equipment

• Lead equipment design reviews and technical evaluations

• Travel to supplier sites for:

• Equipment validation

• Factory acceptance testing

• Build event support

Legacy System Modernization

• Identify legacy control systems via risk assessment

• Develop remediation strategies

• Execute system upgrades and modernization initiatives

Required Qualifications

• Bachelor’s Degree in Engineering, Computer Science, or related discipline

• 7+ years of experience with Rockwell Logix PLC platforms

• Strong experience developing controls for automated manufacturing systems

• Experience programming PLCs interacting with robotics, conveyors, and automated systems

• Strong troubleshooting and debugging capability

Preferred Experience

• Expert experience with:

• Rockwell Logix platforms

• GE RXi control systems

• Experience designing controls hardware and OT infrastructure

• Knowledge of industrial communication protocols

• Experience designing automated manufacturing equipment specifications

• Experience with:

• OPC servers

• Industrial historians

• SCADA platforms

• Industry 4.0 manufacturing systems

• Experience integrating IoT platforms with factory equipment

• Experience with SQL, Python, or Java

• Familiarity with ERP platforms such as SAP

• Experience with Fanuc robotics

Ideal Candidate Profile

The ideal candidate is a hands-on automation expert who:

• Has deep experience programming Rockwell / Allen-Bradley controls

• Has led automation implementations in high-volume manufacturing

• Can integrate robotics, MES, vision systems, and automated equipment

• Is comfortable mentoring vendors and internal engineers

• Can troubleshoot complex manufacturing systems under real production conditions

• Has strong problem-solving, leadership, and technical communication skills

Key Skills

• PLC Programming (Rockwell Logix)

• Industrial Automation

• Robotics Integration

• Machine Safety Systems

• SCADA / Industry 4.0

• Industrial Networking

• MES Integration

• Controls Architecture

• HMI Development

• Automation Project Leadership

Benefits Overview

• Comprehensive health benefits (medical, dental, vision)

• Retirement savings plan (401k)

• Modern facility with onsite amenities

• Employee engagement programs and events

• Product discount programs

• Strong culture focused on innovation and teamwork

SCADA Engineer (PowerOn Reliance & C++) | Contract | Santa Ana, CA

Job Title: SCADA Engineer

Location: Santa Ana, CA (Hybrid Work Arrangement)
Employment Type: Contract (Pay Rate: $80 per hour)
Industry: Information Technology and Services
Experience Level: Mid-Senior
Experience Required: 5+ years
Education: Bachelor’s degree in Electrical Engineering, Computer Science, or a related field
Relocation Assistance: Not available
Visa Sponsorship: Not available

Position Overview

We are seeking an experienced SCADA Engineer with specialized expertise in PowerOn Reliance and C++ programming to design, implement, and maintain Supervisory Control and Data Acquisition (SCADA) systems. This role requires a deep understanding of SCADA systems and their integration with PLCs, RTUs, and IEDs. The ideal candidate will excel in system design, customization, cybersecurity, and troubleshooting, ensuring optimal functionality and security for SCADA applications within the power and utility sector.

Key Responsibilities

• SCADA System Design and Development: Collaborate with clients and stakeholders to analyze requirements, design, configure, and implement SCADA systems using PowerOn Reliance. Develop custom modules and components using C++ for enhanced functionality.

• System Integration: Integrate SCADA systems with field devices, including PLCs, RTUs, and IEDs, using advanced C++ programming techniques. Conduct rigorous testing to verify functionality and performance.

• PowerOn Reliance Proficiency: Configure and customize PowerOn Reliance applications, develop HMI screens, and design complex logic and control algorithms to meet operational needs.

• Troubleshooting and Maintenance: Identify and resolve technical issues, perform routine system upgrades, and apply software patches to ensure consistent system performance.

• Cybersecurity: Implement security measures to safeguard SCADA systems against cyber threats. Apply secure coding practices in C++ and conduct risk assessments to ensure data confidentiality and system integrity.

• Documentation and Training: Create technical documentation, including system architecture and user manuals. Train end-users to operate and maintain SCADA systems effectively.

• Project Management: Collaborate with project managers to develop plans, timelines, and budgets. Monitor project progress, address risks, and ensure successful project delivery.

Qualifications and Skills

• Required:

• Bachelor's degree in Electrical Engineering, Computer Science, or a related field.

• 5+ years of experience as a SCADA Engineer, with expertise in PowerOn Reliance and C++.

• Strong knowledge of SCADA concepts, protocols (DNP3, Modbus), and communication technologies.

• Proficiency in developing HMI screens and designing complex logic and control algorithms.

• Experience integrating SCADA systems with field devices using C++ programming techniques.

• Knowledge of cybersecurity best practices for SCADA systems and secure coding in C++.

• Excellent problem-solving, communication, and troubleshooting skills.

• Preferred:

• Relevant certifications in SCADA or related technologies.

• Familiarity with project management principles and experience in cross-functional team collaboration.

Work Arrangement

• Hybrid work model based in Santa Ana, CA.

• Candidates must reside within commuting distance.

Note: Resumes must adhere to the provided format for consideration. Ensure the resume is tailored to highlight relevant SCADA engineering experience, particularly with PowerOn Reliance and C++.