Industrial Controls Engineering

Lead Electrical Engineer โ€“ Aircraft Systems Integration | Aerospace & Defense | Waco, TX

Lead Electrical Engineer โ€“ Aircraft Systems Integration

๐Ÿ“ Waco, Texas (100% Onsite)
๐Ÿ’ฐ $150,000 - $170,000 Base Salary
๐Ÿšš Relocation Assistance Available
๐Ÿ•’ 9/80 Schedule โ€“ Every Other Friday Off
โœˆ๏ธ Aerospace, Defense & Aircraft Modification Programs

Design the Systems That Power Mission-Critical Aircraft

An industry-leading aerospace and defense organization is seeking a Lead Electrical Engineer to support advanced aircraft modification and systems integration programs.

This is an exciting opportunity for an experienced electrical engineer who enjoys hands-on engineering, solving complex integration challenges, and seeing their designs deployed on real-world aircraft platforms.

You'll play a key role in the design, integration, testing, and verification of aircraft electrical systems, supporting major avionics upgrades, mission system integrations, power distribution systems, and aircraft modernization initiatives.

Whether your experience comes from aerospace, transportation, automotive, military vehicles, rail, heavy equipment, industrial controls, or other complex electrical systems environments, this role offers the chance to apply your expertise to some of the most advanced airborne platforms in operation today.

Why This Opportunity Stands Out

This isn't a desk-only design role.

You'll be involved throughout the full engineering lifecycleโ€”from requirements and design through integration, troubleshooting, aircraft testing, and operational deployment.

You'll work closely with multidisciplinary engineering teams while gaining direct exposure to aircraft systems, advanced avionics technologies, and mission-critical defense programs.

Highlights include:

  • Work directly on operational aircraft platforms

  • Lead complex electrical integration and modification projects

  • Design and validate aircraft power and signal interfaces

  • Participate in lab testing and aircraft testing activities

  • Influence technical solutions and engineering decisions

  • Mentor junior engineers and provide technical leadership

  • Outstanding long-term growth opportunities within aerospace and defense

What You'll Be Doing

Aircraft Electrical Systems Design

  • Design and develop electrical integration solutions for aircraft modification programs

  • Support avionics upgrades and aircraft systems modernization initiatives

  • Develop electrical interface designs and power distribution solutions

  • Apply electrical requirements and design standards to complex integration efforts

  • Generate professional engineering drawings, documentation, and technical reports

Systems Integration & Verification

  • Support integration of electrical, avionics, and mission systems

  • Evaluate wiring architectures, signal interfaces, and power requirements

  • Verify electrical interfaces and system compatibility

  • Troubleshoot integration issues and identify root causes

  • Support hardware installation and aircraft modification activities

Testing & Validation

  • Develop electrical test plans and verification procedures

  • Conduct testing in laboratory and aircraft environments

  • Analyze test results and resolve technical issues

  • Support qualification, acceptance, and operational testing activities

  • Ensure systems meet performance and customer requirements

Technical Leadership

  • Serve as a technical leader within the Electrical Engineering team

  • Support project planning, budget tracking, and schedule management

  • Mentor and develop junior engineers

  • Coordinate activities across engineering disciplines

  • Drive technical excellence and engineering best practices

What We're Looking For

Required Qualifications

  • Bachelor's Degree in Electrical Engineering or related discipline

AND

  • Minimum 9 years of relevant engineering experience

OR

  • Master's Degree with 7+ years of relevant experience

OR

  • 13+ years of relevant experience in lieu of degree

Required Technical Experience

  • Electrical systems integration

  • Wiring and signal interface design

  • Electrical design for complex systems

  • Troubleshooting and verification testing

  • Interface control and systems integration activities

  • Experience with at least one electrical CAD platform

CAD Tool Experience

Experience with one or more of the following:

  • Visual Engineer

  • AutoCAD Electrical

  • Capital Harness

  • Similar electrical design and harness development tools

Highly Preferred Experience

Wire Harness & Interconnect Design

Candidates with experience in:

  • Wire harness design

  • Electrical routing

  • Connector selection

  • Signal integrity

  • Power distribution systems

  • Interface design

will be especially attractive.

Industry-specific aerospace experience is not required. Candidates from other complex engineering environments with strong electrical integration backgrounds are encouraged to apply.

Aerospace & Military Standards

Exposure to any of the following is beneficial:

  • SAE AS50881

  • MIL-STD-704

  • MIL-E-7016

  • SAE ARP4754

  • MIL-STD-461

  • MIL-STD-810

  • MIL-STD-882

  • MIL-HDBK-516

Additional Preferred Experience

  • Aircraft systems integration

  • Avionics upgrades

  • Military aircraft modification programs

  • Power distribution systems

  • Digital and analog signal interfaces

  • System troubleshooting and root cause analysis

  • Engineering leadership or task leadership experience

Technical Knowledge Areas

The ideal candidate will have a strong understanding of:

  • Digital and analog signal interfaces

  • Voltage drop considerations

  • Timing requirements

  • Data communications and handshaking protocols

  • Electrical power distribution

  • System-level integration challenges

  • Verification and validation processes

Work Environment

This role combines office, laboratory, and aircraft environments.

Candidates should be comfortable:

  • Working directly on aircraft

  • Operating in aircraft hangars

  • Climbing into and around aircraft

  • Supporting installation and test activities

  • Working in confined areas when necessary

  • Participating in hands-on troubleshooting efforts

Security Requirements

Candidates must:

  • Be U.S. Citizens

  • Be eligible to obtain and maintain a U.S. Department of Defense Security Clearance

Preferred

  • Active DoD Secret Clearance

Travel & Schedule

โœˆ๏ธ Less than 10% travel

๐Ÿ•’ 9/80 Schedule

Enjoy every other Friday off while supporting exciting aerospace programs.

Occasional overtime may be required based on program schedules and testing activities.

Compensation & Benefits

๐Ÿ’ฐ Base Salary: $150,000 - $170,000

Additional benefits include:

  • Comprehensive medical, dental, and vision coverage

  • Retirement savings plans

  • Paid time off and company holidays

  • Relocation assistance for qualified candidates

  • Interview travel reimbursement

  • Professional development opportunities

  • Long-term career advancement within a growing aerospace organization

Why Join?

This is a unique opportunity to work on highly visible aircraft modernization and systems integration programs where your engineering expertise will directly influence the performance, reliability, and capability of mission-critical aircraft.

You'll join a team that values technical excellence, innovation, collaboration, and continuous learning while offering exposure to cutting-edge aerospace technologies and complex engineering challenges.

If you're an experienced Electrical Engineer with strong systems integration and wire harness design experience looking for your next career-defining opportunity, we'd love to hear from you.

 

Senior Controls Systems Engineer โ€“ PLC, Robotics & Industrial Automation | Wisconsin

Senior Controls Systems Engineer

๐Ÿ“ Location: Waukesha, Wisconsin
๐Ÿข Work Model: Primarily Onsite (flexible when needed for appointments, illness, or extreme weather)
๐Ÿ’ผ Employment Type: Full-Time
๐Ÿ’ฐ Base Salary: $105,000 โ€“ $120,000
โœˆ๏ธ Travel: Occasional (primarily day trips to nearby facilities)
๐ŸŽ“ Education: Bachelorโ€™s Degree in Engineering, Computer Science, or related field preferred

Role Overview

A leading advanced manufacturing organization is seeking a Senior Controls Systems Engineer to join its Advanced Manufacturing team.

This role focuses on designing, implementing, and scaling automation and controls systems across manufacturing operations. The engineer will develop PLC programs that interact with robotics, conveyors, machine vision, MES systems, and other automated equipment.

This position plays a critical role in improving automation capability, production quality, and operational efficiency across manufacturing sites.

Key Responsibilities

Automation & Controls Development

  • Design and implement automated and semi-automated control systems

  • Develop PLC code interacting with:

    • Conveyors

    • Industrial robots

    • Manufacturing Execution Systems (MES)

    • Machine vision systems

    • Third-party equipment

  • Build scalable and maintainable control architectures

Controls Engineering Leadership

  • Act as a subject matter expert for plant control systems

  • Mentor machine builders, automation vendors, and internal engineering teams

  • Lead technical direction for automation projects

Industrial Automation Programming

  • Architect, write, and debug PLC ladder logic and IPC software

  • Develop well-structured, documented, reusable code

  • Create intuitive HMI interfaces for complex manufacturing equipment

Manufacturing Automation Integration

  • Integrate controls with:

    • Robotics

    • Machine vision

    • Part tracking systems

    • MES platforms

  • Work with IT teams to connect manufacturing assets to enterprise networks

Machine Safety & Compliance

  • Implement safety systems compliant with:

    • ANSI

    • RIA

    • OSHA

  • Design and program safety PLC systems protecting robotics and automated equipment

Capital Equipment Development

  • Create RFQs/RFPs for automated equipment

  • Lead equipment design reviews and technical evaluations

  • Travel to supplier sites for:

    • Equipment validation

    • Factory acceptance testing

    • Build event support

Legacy System Modernization

  • Identify legacy control systems via risk assessment

  • Develop remediation strategies

  • Execute system upgrades and modernization initiatives

Required Qualifications

  • Bachelorโ€™s Degree in Engineering, Computer Science, or related discipline

  • 7+ years of experience with Rockwell Logix PLC platforms

  • Strong experience developing controls for automated manufacturing systems

  • Experience programming PLCs interacting with robotics, conveyors, and automated systems

  • Strong troubleshooting and debugging capability

Preferred Experience

  • Expert experience with:

    • Rockwell Logix platforms

    • GE RXi control systems

  • Experience designing controls hardware and OT infrastructure

  • Knowledge of industrial communication protocols

  • Experience designing automated manufacturing equipment specifications

  • Experience with:

    • OPC servers

    • Industrial historians

    • SCADA platforms

    • Industry 4.0 manufacturing systems

  • Experience integrating IoT platforms with factory equipment

  • Experience with SQL, Python, or Java

  • Familiarity with ERP platforms such as SAP

  • Experience with Fanuc robotics

Ideal Candidate Profile

The ideal candidate is a hands-on automation expert who:

  • Has deep experience programming Rockwell / Allen-Bradley controls

  • Has led automation implementations in high-volume manufacturing

  • Can integrate robotics, MES, vision systems, and automated equipment

  • Is comfortable mentoring vendors and internal engineers

  • Can troubleshoot complex manufacturing systems under real production conditions

  • Has strong problem-solving, leadership, and technical communication skills

Key Skills

  • PLC Programming (Rockwell Logix)

  • Industrial Automation

  • Robotics Integration

  • Machine Safety Systems

  • SCADA / Industry 4.0

  • Industrial Networking

  • MES Integration

  • Controls Architecture

  • HMI Development

  • Automation Project Leadership

Benefits Overview

  • Comprehensive health benefits (medical, dental, vision)

  • Retirement savings plan (401k)

  • Modern facility with onsite amenities

  • Employee engagement programs and events

  • Product discount programs

  • Strong culture focused on innovation and teamwork