PLC Troubleshooting

Industrial Electrician | PLC, VFD & 480V Maintenance | Chicago, IL

Industrial Electrician

πŸ“ Location: Chicago, IL (Onsite)
🏭 Industry: Manufacturing / Food Production
πŸ’Ό Employment Type: Full-Time (4 Openings)
⏰ Shift: Must be flexible to work 2nd or 3rd Shift
🚫 Visa Sponsorship: Not Available
🚚 Relocation Assistance: Not Available
πŸ’° Compensation: $43.69/hour ($85,000 – $90,668 annually) + Union Benefits

Overview

A leading food manufacturing organization is seeking Industrial Electricians to support operations at a high-volume bakery manufacturing facility in Chicago.

This role is responsible for installing, maintaining, troubleshooting, and repairing industrial electrical systems and production equipment to maximize uptime, reliability, and manufacturing efficiency. The successful candidate will play a key role in supporting safety, quality, productivity, and continuous improvement initiatives while working in a fast-paced production environment.

Key Responsibilities

Electrical Maintenance

  • Install, maintain, troubleshoot, and repair industrial electrical equipment.

  • Perform preventive and predictive maintenance on manufacturing equipment.

  • Diagnose and resolve electrical faults to minimize production downtime.

  • Maintain plant electrical infrastructure supporting continuous operations.

Equipment Troubleshooting

  • Troubleshoot production equipment, PLCs, VFDs, motors, and electrical systems.

  • Read and interpret electrical blueprints, wiring diagrams, and schematics.

  • Identify root causes of equipment failures and implement corrective actions.

  • Support equipment reliability and operational efficiency.

Production Support

  • Execute Autonomous Maintenance (AM) and Preventive Maintenance (PM) activities.

  • Respond quickly to production breakdowns.

  • Identify and report equipment losses and improvement opportunities.

  • Support continuous improvement initiatives across the facility.

Safety & Quality

  • Follow all electrical safety procedures, including Lockout/Tagout (LOTO).

  • Adhere to Arc Flash and electrical safety standards.

  • Ensure compliance with quality and food manufacturing requirements.

  • Maintain a safe and organized work environment.

Required Qualifications

Education

  • High School Diploma or GED required.

  • Associate Degree or certification in Mechatronics, Electrical Engineering, or Industrial Engineering preferred.

Experience

βœ” 7+ years of industrial electrical maintenance experience.

βœ” Experience maintaining electrical systems within a manufacturing environment.

βœ” Experience troubleshooting complex industrial production equipment.

Technical Requirements

Electrical Systems

  • 480V Industrial Electrical Systems

  • Electrical Troubleshooting

  • Industrial Motors & Controls

  • Electrical Preventive Maintenance

Automation

  • PLC Troubleshooting

  • Variable Frequency Drives (VFDs)

  • Industrial Control Systems

Drawings & Documentation

  • Electrical Blueprints

  • Wiring Diagrams

  • Technical Schematics

Safety

  • Lockout/Tagout (LOTO)

  • Arc Flash Safety

  • Industrial Safety Procedures

Preferred Qualifications

  • PLC programming and logic modification experience.

  • Experience working within food manufacturing or bakery operations.

  • Knowledge of industrial automation systems.

  • Strong understanding of production reliability and preventive maintenance.

Ideal Candidate

The ideal candidate is an experienced industrial electrician who thrives in a fast-paced manufacturing environment and enjoys solving complex electrical and automation issues.

They will possess:

  • Strong industrial troubleshooting skills.

  • Hands-on experience with 480V systems, PLCs, and VFDs.

  • Excellent schematic reading and diagnostic abilities.

  • Strong commitment to safety and quality.

  • Ability to work collaboratively across production and maintenance teams.

  • Flexibility to support 2nd or 3rd shift operations.

Candidate Snapshot

Requirement

Details

Experience

7+ Years Industrial Electrical Maintenance

Electrical Systems

480V Industrial Power

Automation

PLC & VFD Troubleshooting

Drawings

Electrical Schematics & Blueprints

Safety

LOTO & Arc Flash

Industry

Manufacturing / Food Production

Shift

2nd or 3rd Shift

Location

Chicago, IL

Openings

4

Compensation

$43.69/hour ($85K–$90.7K annually)

Relocation

None

Screening Questions

  1. Do you have at least seven years of industrial electrical maintenance experience?

  2. Do you have hands-on experience working with 480V electrical systems?

  3. Have you professionally troubleshot and maintained PLC-controlled manufacturing equipment?

  4. Do you have experience working with Variable Frequency Drives (VFDs)?

  5. Are you able to read and interpret electrical schematics and blueprints?

  6. Do you have experience working within a manufacturing or food production environment?

  7. Are you familiar with Lockout/Tagout (LOTO) and Arc Flash safety procedures?

  8. Have you performed preventive and predictive electrical maintenance on production equipment?

  9. Are you willing to work 2nd or 3rd shift on a full-time basis?

  10. When would you be available to start?

What Makes Someone Successful in This Role?

  • Strong troubleshooting skills that minimize production downtime.

  • Extensive experience with industrial electrical systems, PLCs, and VFDs.

  • Ability to quickly diagnose and resolve complex equipment failures.

  • Commitment to safety, quality, and continuous improvement.

  • Strong communication and teamwork in a fast-paced manufacturing environment.

  • Ability to proactively identify equipment issues before they impact production.

  • Dependability and flexibility to support critical production operations across multiple shifts.

 

Controls Engineer – Waukesha, WI

Controls Engineer

πŸ“ Location: Waukesha, Wisconsin
🏭 Manufacturing Environment
πŸ’Ό Full-Time | Onsite
🚚 Relocation Assistance: Available
🚫 Visa Sponsorship: Not Available (Current or Future Sponsorship Not Supported)

Overview

A global manufacturing leader is seeking a Controls Engineer to support plant operations through the design, development, implementation, and troubleshooting of automated manufacturing and testing systems.

This role is ideal for an experienced controls professional who can independently design PLC systems from scratch, support production equipment, develop testing solutions, and drive continuous improvement initiatives across manufacturing operations.

Key Responsibilities

Controls & Automation Engineering

  • Design, program, and troubleshoot PLC and HMI systems.

  • Develop testing protocols, data collection programs, and test equipment specifications.

  • Support production equipment, electrical systems, and automated test platforms.

  • Develop interfaces between SQL databases and production systems.

  • Support installation, validation, commissioning, and maintenance of manufacturing equipment.

Manufacturing Support

  • Troubleshoot equipment and controls issues to minimize downtime.

  • Perform root cause analysis and corrective actions.

  • Support continuous improvement, Lean, and Six Sigma initiatives.

  • Identify and implement process improvements to improve productivity and quality.

Project Engineering

  • Lead or support capital equipment projects.

  • Develop Capital Appropriation Requests (CARs).

  • Create project goals, budgets, schedules, and work breakdown structures.

  • Support change management initiatives using structured methodologies such as ADKAR.

Safety & Compliance

  • Ensure compliance with OSHA and electrical safety requirements.

  • Identify and mitigate safety risks associated with testing and manufacturing equipment.

  • Promote a zero-incident safety culture.

Required Qualifications

Education

  • Bachelor’s Degree in Engineering from an accredited institution.

Experience

  • Minimum 5 years of Controls Engineering or Test Engineering experience in a manufacturing environment.

  • Experience designing PLC systems from the ground up.

  • Experience supporting automated production and testing equipment.

Technical Skills

  • PLC Programming

  • HMI Programming

  • SQL Database Integration

  • Rockwell Automation Software:

    • RSLogix 5

    • RSLogix 500

    • RSLogix 5000

    • Studio 5000

    • FactoryTalk View ME

    • FactoryTalk View SE

  • Visual Basic / Visual Studio

  • Microsoft Applications

Must-Have Requirements

βœ” Bachelor's Degree in Engineering
βœ” 5+ Years Controls/Test Engineering Experience
βœ” Ability to Design PLC Systems from Scratch
βœ” Rockwell Automation Software Experience
βœ” PLC & HMI Programming Experience
βœ” Understanding of Safety Systems Design
βœ” Experience Supporting Manufacturing Equipment & Test Systems
βœ” No Current or Future Sponsorship Requirements

Preferred Qualifications

  • NI LabVIEW

  • NI TestStand

  • Ignition (SCADA)

  • Lean Manufacturing

  • Six Sigma Methodologies

  • Root Cause Analysis (8D, PFMEA, A3, Pareto, Control Charts)

  • Project Management Experience

Ideal Candidate

The ideal candidate is a hands-on Controls Engineer with strong manufacturing automation experience who can independently design and support PLC-based systems while driving plant efficiency and reliability.

They will have:

  • Strong Rockwell Automation expertise.

  • Experience developing controls for production and test equipment.

  • Ability to troubleshoot complex electrical and automation systems.

  • Strong SQL and programming capabilities.

  • Experience implementing continuous improvement initiatives.

  • Excellent collaboration and problem-solving skills.

Candidate Snapshot

Requirement

Details

Education

Bachelor's Degree in Engineering

Experience

5+ Years Controls/Test Engineering

Industry

Manufacturing

Seniority

Mid-Senior Level

PLC Design

Must Build PLCs from Scratch

Rockwell Experience

Required

Travel

None

Relocation

Available

Sponsorship

Not Available

Screening Questions

  1. Can you design and build a PLC system from scratch?

  2. Do you have at least 5 years of Controls/Test Engineering experience?

  3. Do you hold a Bachelor's Degree in Engineering?

  4. Do you have experience with Rockwell software (RSLogix, Studio 5000, FactoryTalk)?

  5. Do you have PLC and HMI programming experience?

  6. Have you supported the design, development, installation, and troubleshooting of production equipment?

  7. Do you have experience with Visual Studio, SQL, and Microsoft applications?

  8. Are you authorized to work in the U.S. without current or future sponsorship?

Nice-to-Have Experience

  • NI LabVIEW & TestStand

  • Ignition SCADA

  • Lean / Six Sigma tools

  • Capital project execution

  • Manufacturing test system development

  • Change management methodologies (ADKAR)

Why Consider This Opportunity?

  • Join a global manufacturing organization with a strong reputation for innovation and stability.

  • Work on advanced automation and testing systems.

  • Drive impactful plant-wide improvements and modernization projects.

  • Excellent career growth opportunities within engineering and operations.

  • Relocation assistance available for qualified candidates.

 

Maintenance Technician – Electrical & Mechanical | Buncombe County, NC | USD $60,320–$67,204

πŸ”§ Maintenance Technician | Mechanical / Industrial Engineering | Buncombe County, NC, United States

Overview:
Join a leading company in the manufacturing industry, specializing in producing essential consumables for the printing sector. As a Maintenance Technician, you’ll be at the heart of maintaining and optimizing the electrical and mechanical systems that drive the production process. With a focus on quality and efficiency, this role offers a fantastic opportunity for individuals passionate about problem-solving and ensuring smooth operations in a dynamic environment.

What You’ll Do:

  • Multi-Craft Maintenance: Take on a blend of electrical and mechanical maintenance tasks. This includes troubleshooting PLCs, VFDs, sensors, 3-phase power, and repairing or installing manufacturing equipment.

  • Hands-On Repairs: Work with various systems such as pneumatic, hydraulic, electrical, and mechanical, ensuring machinery operates at peak performance. Your expertise will be critical in diagnosing and repairing system failures using root cause analysis.

  • Preventative Maintenance: Perform regular maintenance to keep equipment in top condition and minimize downtime. Support production setups and contribute to the smooth running of manufacturing processes.

  • Training & Mentorship: Help train and develop new maintenance technicians, sharing your knowledge and fostering a collaborative, efficient team environment.

  • Fabrication & Design Support: Create replacement parts using machining equipment (Lathes, Mills, etc.) and assist with the design of new equipment or systems.

  • Continuous Improvement: Apply your skills in lean manufacturing and continuous process improvement to optimize systems and drive efficiency across the plant.

What We’re Looking For:

  • Education & Experience: High school diploma or GED with at least 2 years of experience in electrical, mechanical, and maintenance repair, or an equivalent combination of education and experience.

  • Technical Skills: Proficiency in troubleshooting and repairing electrical systems (PLCs, sensors, VFDs) and mechanical systems (pneumatic, hydraulic, production machinery). Familiarity with AC/DC motors, wiring, and schematics is key.

  • Problem-Solving: Ability to think critically and apply root cause analysis to diagnose and repair complex issues quickly and efficiently.

  • Safety First: A strong commitment to safety and compliance with all safety standards and procedures.

  • Schedule Flexibility: Willingness to work 12-hour shifts, with some weekend and overtime as needed.

Preferred Qualifications:

  • A two or four-year degree in a related field.

  • Experience with lean manufacturing and continuous process improvement techniques.

  • Strong organizational and communication skills, both written and oral.

Why You Should Apply:

  • Competitive Salary: Base salary ranges from USD $60,320 to $67,204, with opportunities for overtime.

  • Comprehensive Benefits: Full health insurance, dental, vision, paid time off, and a 401(k) with company matching to secure your financial future.

  • Work-Life Balance: Enjoy regular 12-hour shifts with weekends as needed, allowing you to balance work and personal life.

  • Career Development: Access professional development assistance and a supportive work environment that encourages growth and learning.

  • Inclusive Culture: This company welcomes diverse candidates and encourages individuals with criminal records to apply, providing opportunities for all.

If you’re ready to put your skills to the test in a collaborative environment and play a key role in the ongoing success of the company, apply now to become a vital part of the team!

 

Maintenance Technician 2nd Shift Jobs in Twinsburg, OH | Automotive Industry

Position: Maintenance Technician - 2nd Shift
Location: Twinsburg, OH (On-site)
Experience Level: Mid-Senior (4+ years)
Industry: Automotive

Compensation

  • Hourly pay up to $37.00 (based on skills and experience).

  • Sign-on bonus available upon hire, contingent on a 1-year promissory note.

Job Summary

We are seeking a skilled Maintenance Technician for a 2nd shift role to perform complex mechanical and electrical maintenance tasks. The position requires diagnosing and repairing manufacturing equipment and maintaining plant facilities to ensure smooth operation. This is a hands-on, moderately physical role in a fast-paced manufacturing environment.

Key Responsibilities

  • Diagnose mechanical, electrical/electronic, hydraulic, and combustion malfunctions and operating issues.

  • Navigate and interpret ladder logic in SLC 500, PLC 5, and Control Logix software for troubleshooting equipment faults.

  • Modify positions and diagnose issues on ABB robots (Models M94, M98, M2000, M2600, and M6700).

  • Install, move, and align new or existing equipment.

  • Operate various types of machine shop equipment with moderate accuracy and efficiency.

  • Perform gas and electric welding operations.

  • Maintain preventive and proactive tasks on plant equipment.

  • Complete repair records and keep the work area neat and organized.

  • Support troubleshooting of die casting machine cells using PLCs, electrical, and hydraulic schematics.

Required Skills

  • Proficiency in troubleshooting and interpreting ladder logic using SLC 500, PLC 5, and Control Logix software.

  • Hands-on experience with ABB robots and welding operations.

  • Strong diagnostic skills for mechanical, electrical, hydraulic, and combustion systems.

  • Ability to identify repair procedures to prevent recurring issues.

Qualifications

  • 4+ years of experience with Allen Bradley systems, hydraulics, robotics, and welding.

  • Technical or vocational training (certificates or some college coursework).

  • Experience in troubleshooting die casting machine cells using PLCs and schematics.