Controls Engineer

Controls & Automation Engineering Jobs – PLC, SCADA, DCS | Multiple U.S. Locations

Controls & Automation Engineering Opportunities (Multiple Locations)

Industry: Industrial Automation
Education: Bachelor’s Degree in Engineering or related technical discipline
Visa Sponsorship: Not available
Relocation Assistance: Limited assistance available for some roles

A growing engineering organization is seeking Controls & Automation Engineers at multiple experience levels to support industrial automation and control system projects across the United States.

These roles involve designing, developing, programming, and commissioning control systems for industrial facilities. Engineers will work with PLC, DCS, HMI/SCADA platforms, electrical systems, and industrial networking technologies to deliver automation solutions from concept through commissioning.

Projects span industries including Life Sciences, Manufacturing, Semiconductor, Entertainment Systems, Energy, and Industrial Automation.

Open Positions

Controls Engineer

πŸ“ Wilmington, Massachusetts
πŸ’Ό Experience Required: 5+ years
πŸ’° Compensation: $111,000 – $120,000

Key Responsibilities

  • Design and implement industrial control systems for machinery and process environments

  • Program controllers including PLC, DCS, and RTU platforms

  • Develop HMI/SCADA visualization systems

  • Configure industrial networking and field instrumentation

  • Develop control system documentation and technical specifications

  • Support system checkout, commissioning, and client startup activities

  • Participate in project teams delivering automation solutions

Requirements

  • Experience with Rockwell Automation PLC platforms

  • Experience with HMI/SCADA platforms such as FactoryTalk or Ignition

  • Knowledge of industrial protocols including EtherNet/IP, Modbus, OPC

  • Familiarity with instrumentation and electrical schematics

  • Experience working with SQL databases or industrial data systems

  • Ability to travel up to 25%

Senior Controls Engineer

πŸ“ Albuquerque, New Mexico
πŸ’Ό Experience Required: 10+ years
πŸ’° Compensation: $121,000 – $130,000

Key Responsibilities

  • Lead engineering teams delivering automation solutions for industrial clients

  • Interface directly with customers to gather requirements and develop technical solutions

  • Develop control system architecture and system design standards

  • Manage project schedules, budgets, and execution plans

  • Oversee implementation, testing, commissioning, and qualification of automation systems

  • Mentor and guide junior engineers and technicians

  • Manage projects valued up to $1M

Requirements

  • Extensive experience with PLC, HMI/SCADA, and DCS platforms

  • Experience with platforms such as:

    • Rockwell Automation

    • Wonderware / System Platform

    • GE CIMPLICITY

    • ICONICS Genesis

  • Knowledge of industrial networking and system integration

  • Experience with SQL, .NET, APIs, or data visualization tools such as Power BI or Grafana preferred

  • Experience leading engineering teams

Controls Systems Design Engineer

πŸ“ Orlando, Florida
πŸ’Ό Experience Required: 5–10+ years
πŸ’° Compensation: $111,000 – $140,000

Key Responsibilities

  • Design automation and electrical control systems from concept through implementation

  • Develop electrical panel designs and power distribution systems

  • Perform engineering calculations including:

    • Short circuit protection

    • Load flow analysis

    • Harmonics and noise analysis

  • Design and program PLC/DCS control systems

  • Create engineering documentation including schematics, network diagrams, and system descriptions

  • Support installation, commissioning, and troubleshooting of automation systems

  • Interface with vendors and project stakeholders

Requirements

  • Bachelor’s degree in Electrical Engineering or related discipline

  • Experience with AutoCAD or electrical design tools

  • Experience programming PLC systems and automation software

  • Knowledge of industrial safety systems, hazard analysis, and system reliability

  • Experience designing automation systems involving motion control or complex integrated systems

  • Ability to travel up to 30%

Senior DeltaV Engineer (Life Sciences Automation)

πŸ“ Raleigh, North Carolina
πŸ’Ό Experience Required: 10–15+ years
πŸ’° Compensation: $151,000 – $170,000

Key Responsibilities

  • Lead design and implementation of Emerson DeltaV control systems for Life Sciences facilities

  • Develop ISA-88 batch control strategies and manufacturing automation solutions

  • Lead automation architecture and system integration for large capital projects

  • Manage project lifecycle from requirements through commissioning and validation

  • Develop HMI graphics using DeltaV Live and DeltaV Operate

  • Lead Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)

  • Ensure compliance with cGMP, GAMP5, and regulatory standards

  • Mentor junior engineers and technical teams

Requirements

  • Extensive experience with Emerson DeltaV automation systems

  • Experience delivering automation projects in biopharmaceutical or medical device manufacturing

  • Knowledge of ISA-88 batch processing and advanced control strategies

  • Experience with industrial networking protocols such as Ethernet/IP, Modbus TCP/IP, OPC UA

  • Strong understanding of regulated manufacturing environments and system validation

Additional Skills Across Roles

Candidates may have experience with:

  • PLC programming languages:

    • Ladder Logic

    • Structured Text

    • Sequential Function Chart

  • Industrial protocols:

    • EtherNet/IP

    • Modbus

    • Profibus

    • Foundation Fieldbus

  • Automation platforms such as:

    • Rockwell Automation

    • Siemens

    • Emerson DeltaV

    • Ignition

Working Environment

  • Combination of office, client site, and industrial environments

  • Travel requirements vary depending on project assignments (10–30% typical)

 

Automation Control Engineer | Richmond, VA | Food Manufacturing | 2nd Shift

βš™οΈ Automation Control Engineer

πŸ“ Location: Richmond, Virginia (On-site, Second/Split Shift: 7 PM – 3 AM)
🏭 Industry: Food & Beverages / Manufacturing
πŸŽ“ Education: Associate or Bachelor’s Degree in Electrical Engineering, Automation Technology, or related field (preferred)
πŸ’Ό Experience Level: Mid–Senior (5+ years)
🚫 Visa Sponsorship: Not available
🚚 Relocation: Not available
πŸ’° Compensation: $83,800 – $115,225 base salary + bonus eligibility + full benefits
πŸ•“ Employment Type: Full-Time | Permanent

🌟 The Opportunity

Join a global leader in food and snack manufacturing as an Automation Control Engineer β€” a critical role driving reliability, efficiency, and innovation within a fast-paced production environment.

You’ll take ownership of automation systems, PLCs, and instrumentation, ensuring seamless operations and minimal downtime. Working on the second shift, you’ll support high-speed packaging lines and advanced control systems while leading troubleshooting, maintenance, and optimization initiatives.

This is an excellent opportunity for a hands-on engineer who thrives in a dynamic manufacturing setting and enjoys solving complex automation challenges.

🧭 Key Responsibilities

Maintenance & Troubleshooting

  • Provide hands-on support for routine maintenance, repair, and calibration of automation equipment, PLCs, and control systems.

  • Diagnose complex electrical, mechanical, and programming issues quickly to reduce downtime and boost productivity.

  • Collaborate with electricians and cross-functional teams to maintain system reliability and performance.

System Optimization

  • Analyze production data and identify opportunities to optimize automation and control strategies.

  • Recommend and implement process improvements that enhance efficiency, quality, and safety.

  • Contribute to projects that modernize and standardize automation systems across production lines.

Programming & Configuration

  • Develop, program, and troubleshoot PLC and HMI systems, primarily Allen-Bradley platforms.

  • Configure and maintain VFDs, SCADA systems, and motor control systems.

  • Ensure system integration aligns with company standards, cybersecurity policies, and operational requirements.

Preventive Maintenance & Documentation

  • Execute preventive maintenance programs to prevent unplanned equipment failures.

  • Maintain accurate documentation for all maintenance activities, modifications, and performance reports.

  • Support audits and reporting with detailed technical insights and system data.

Leadership & Training

  • Provide training and mentorship to operators, technicians, and electricians on control systems.

  • Promote safety, knowledge sharing, and adherence to maintenance best practices.

πŸŽ“ Education & Experience

Required

βœ… Minimum 5 years of experience in automation, controls, or electrical maintenance within manufacturing.
βœ… Strong hands-on experience with Allen-Bradley PLCs (programming, troubleshooting, maintenance).
βœ… Solid understanding of HMI, SCADA, VFDs, and industrial networks.
βœ… Experience with high-speed packaging or food processing environments.
βœ… Proven ability to analyze and solve complex control system problems.

Preferred

⭐ Associate or Bachelor’s degree in Electrical Engineering, Automation Technology, or related field.
⭐ Familiarity with SAP – PM, work orders, and asset management.
⭐ Experience using Putty and Cisco Network Switches.
⭐ Knowledge of basic electronics and electrical theory.
⭐ Strong communication skills and ability to train others effectively.

πŸ’‘ Core Competencies

  • Analytical problem-solver with a proactive mindset.

  • Strong attention to detail and commitment to quality.

  • Effective communicator across technical and non-technical teams.

  • Capable of leading initiatives with minimal supervision.

  • Safety-focused and committed to continuous improvement.

βš™οΈ Physical & Work Requirements

  • Ability to lift up to 50 pounds, climb steps, and work at heights using ladders or lifts.

  • Work in environments with varying temperatures.

  • Comfortable working second/split shift: 7 PM – 3 AM, Monday to Friday.

πŸ’° Compensation & Benefits

πŸ’΅ Base Salary: $83,800 – $115,225 (commensurate with experience)
🎯 Bonus: Performance-based incentive program
πŸ’Ž Benefits:

  • Comprehensive medical, dental, and vision coverage

  • Life and disability insurance

  • Retirement savings plans

  • Paid vacation, holidays, and leave programs

  • Educational and wellness support initiatives

🧩 Candidate Snapshot

  • Experience: 5+ years in automation and controls engineering

  • Industry: Food, beverage, pharmaceutical, or high-speed manufacturing

  • Key Skills: Allen-Bradley PLCs | SCADA | HMIs | VFDs | Troubleshooting | SAP PM

  • Shift: 7 PM – 3 AM (on-site)

  • Travel: None

πŸš€ Ready to power up innovation?
Join a world-class manufacturer that values technical excellence, teamwork, and continuous improvement. Lead automation excellence on cutting-edge production lines that shape the future of snacking.