USA Engineering Jobs

Senior Electrical & Controls Engineer โ€“ PLC, Automation, Capital Projects | Hybrid USA (Travel Required)

Senior Electrical & Controls Engineer

๐Ÿ“ Location: Multiple U.S. Locations (must be near a manufacturing site)
๐Ÿ  Work Model: Hybrid (flexibility when not traveling)
๐Ÿ’ผ Employment Type: Full-Time
๐ŸŽ“ Education: Bachelorโ€™s Degree in Electrical Engineering required
๐Ÿ“ˆ Experience Level: Mid-Senior
๐Ÿ•’ Experience Required: 5โ€“7+ years
โœˆ๏ธ Travel: 50โ€“75% (North America)
๐ŸŒŽ Visa Sponsorship: Not available
๐Ÿšš Relocation Assistance: Possible

Role Overview

We are seeking a Senior Electrical & Controls Engineer to lead and support capital projects across multiple manufacturing facilities.

This role is responsible for delivering end-to-end electrical and control systems engineering, from concept and design through installation, commissioning, and handover. You will play a key role in executing large-scale industrial projects and ensuring systems are safe, efficient, and aligned with operational goals.

Key Responsibilities

Capital Project Delivery

  • Lead electrical and controls engineering for capital projects ($1Mโ€“$15M range)

  • Develop:

    • Scope documents

    • Engineering designs and calculations

    • Cost estimates and schedules

    • Technical specifications

  • Manage projects from concept through execution, commissioning, and handover

Electrical & Controls Engineering

  • Design and implement:

    • Power distribution systems

    • Control systems and automation solutions

  • Specify and source equipment such as:

    • Switchgear, transformers, MCCs

    • Drives, PLCs, HMIs, relays, circuit breakers

  • Perform electrical system analysis and calculations

  • Ensure compliance with industry standards and safety requirements

Project & Contractor Management

  • Lead and coordinate:

    • External engineering consultants

    • Vendors and suppliers

    • Installation contractors

  • Manage procurement lifecycle from RFQs to installation and warranty support

  • Oversee commissioning, startup, and training for plant teams

  • Manage change control (MOC) processes

Safety & Compliance

  • Apply and promote NFPA 70E electrical safety standards

  • Lead safety initiatives related to electrical and control systems

  • Ensure all systems meet required regulatory and operational standards

Cross-Functional Collaboration

  • Partner with:

    • Operations

    • Maintenance

    • Engineering teams

    • Procurement and project management

  • Provide subject matter expertise (SME) on electrical and controls systems

  • Support both plant-level projects and enterprise initiatives

Project Ownership (Controls-Focused Projects)

  • Take full ownership of smaller projects (typically <$5M)

  • Act as Electrical & Controls Lead on larger initiatives

  • Manage:

    • Budgets and forecasts

    • Schedules and deliverables

    • Stakeholder communication

Required Qualifications

  • Bachelorโ€™s degree in Electrical Engineering

  • 5+ years of experience in controls/electrical engineering within manufacturing

  • Strong experience with:

    • Control systems and automation technologies

    • Electrical system design

  • Hands-on expertise with:

    • Allen-Bradley PLCs and HMIs (including programming)

  • Proficiency in AutoCAD

  • Demonstrated experience managing capital projects ($500Kโ€“$2M+)

  • Strong analytical, problem-solving, and communication skills

Preferred Qualifications

  • Experience with:

    • 480V and 4160V power distribution systems

    • MCCs, switchgear, and industrial power systems

  • Background in continuous and/or discrete manufacturing environments

  • Experience managing multi-site or large-scale industrial projects

Key Competencies

  • Strong project management and execution skills

  • Ability to manage multiple projects simultaneously

  • Proven ability to influence cross-functional teams

  • High level of initiative and ownership

  • Strong collaboration with internal and external stakeholders

Ideal Candidate

The ideal candidate will:

  • Have strong experience delivering electrical and controls projects in manufacturing environments

  • Be comfortable acting as both:

    • Technical expert (E&C lead)

    • Project owner (for smaller projects)

  • Thrive in a hands-on, plant-facing role

  • Be capable of managing complex, multi-site capital projects

  • Be open to frequent travel (50โ€“75%)

Screening Questions

  • Do you hold a Bachelorโ€™s degree in Electrical Engineering?

  • Do you have project engineering or project management experience?

  • Are you open to travel (40โ€“60%+)?

Additional Information

  • This role supports a high volume of active and upcoming capital projects

  • Acts as a critical technical resource across multiple manufacturing facilities

  • Opportunity to lead impactful projects driving operational performance and growth

 

Industrial Engineer III (Packaging) โ€“ Manufacturing, SAP, Lean, Material Flow | Eagle, WI

Industrial Engineer III โ€“ Packaging

๐Ÿ“ Location: Eagle, Wisconsin (Onsite)
๐Ÿ’ผ Employment Type: Full-Time
๐ŸŽ“ Education: Bachelorโ€™s Degree required (Engineering or Industrial Technology)
๐Ÿ“ˆ Experience Level: Mid-Senior
๐Ÿ•’ Experience Required: 5โ€“7+ years
๐ŸŒŽ Visa Sponsorship: Not available
๐Ÿšš Relocation Assistance: Not available
โœˆ๏ธ Travel: ~10% (occasional regional travel)

Role Overview

We are seeking an experienced Industrial Engineer III (Packaging) to lead the development and optimization of supplier packaging and material presentation strategies for manufacturing operations.

This role is critical in ensuring efficient material flow, cost optimization, and protection of components during transit, working closely with cross-functional teams across engineering, supply chain, logistics, and manufacturing.

Key Responsibilities

Packaging Strategy & Optimization

  • Develop and implement supplier packaging standards and policies

  • Design packaging solutions to protect materials during transport and handling

  • Create packaging models supporting:

    • Plan for Every Part (PFEP)

    • Total Cost of Ownership (TCO)

  • Establish monitoring systems to ensure supplier compliance

Continuous Improvement & Operational Excellence

  • Lead continuous improvement initiatives to enhance efficiency and reduce costs

  • Optimize material flow, layouts, and processes to improve operational performance

  • Implement lean principles and demand-driven strategies (flexibility, speed, responsiveness)

  • Identify and drive innovative solutions to improve business outcomes

Cross-Functional Collaboration

  • Partner with engineering, quality, supply chain, logistics, and manufacturing teams

  • Work closely with shop floor personnel to improve processes and systems

  • Support new product introduction (NPI) by ensuring correct packaging specifications

Process Development & Documentation

  • Develop and validate:

    • Standard Operating Procedures (SOPs)

    • Work Instructions

    • Test methods and capability studies

  • Provide training and guidance on packaging processes

  • Ensure proper material preservation standards for service requirements

Supplier & Material Flow Management

  • Travel to supplier locations to assess inbound material handling and packaging needs

  • Design processes for inter-facility material transfers (e.g., sheet metal components)

  • Ensure materials arrive production-ready (paint, storage, assembly, etc.)

Required Qualifications

  • Bachelorโ€™s degree in Engineering or Industrial Technology

  • 5+ years of experience in manufacturing or industrial engineering environments

  • Experience with process improvement and material flow optimization

  • Strong analytical and problem-solving capabilities

  • Excellent communication and cross-functional collaboration skills

Preferred Qualifications

  • Experience with ERP systems (SAP / SAP Business Objects)

  • Proficiency in CAD tools (AutoCAD, SolidWorks, ProE)

  • Knowledge of lean manufacturing principles

  • Experience in high-mix/low-volume and high-volume/low-mix environments

  • Background in project management (certification preferred)

  • Experience in training, coaching, or mentoring teams

  • Strong statistical analysis skills

Ideal Candidate

The ideal candidate is a hands-on industrial/packaging engineer who:

  • Has strong experience in material handling and supplier packaging design

  • Understands manufacturing environments and inter-facility logistics

  • Can develop practical, scalable packaging solutions (not consumer packaging)

  • Is comfortable working both strategically and on the shop floor

  • Has experience creating processes to protect industrial components in transit

  • Thrives in a fast-paced, cross-functional environment

Physical Requirements

  • Regular standing, walking, and use of hands

  • Occasional lifting (25โ€“50 lbs)

  • Periods of computer-based work

  • Occasional bending, reaching, and shop floor activity

Benefits

  • Comprehensive benefits package

  • Health, dental, and vision coverage

  • Retirement plans

  • Paid time off

  • Additional employee benefits

Screening Questions

  • Can you describe your experience with material planning, packaging, and delivery workflows?

  • Have you created work instructions or SOPs for packaging or manufacturing processes?

  • What experience do you have with ERP systems (e.g., SAP)?

  • How have you collaborated with production teams to improve processes?

  • What is driving your interest in a new opportunity?