MCC

Senior Electrical & Controls Engineer โ€“ PLC, Automation, Capital Projects | Hybrid USA (Travel Required)

Senior Electrical & Controls Engineer

๐Ÿ“ Location: Multiple U.S. Locations (must be near a manufacturing site)
๐Ÿ  Work Model: Hybrid (flexibility when not traveling)
๐Ÿ’ผ Employment Type: Full-Time
๐ŸŽ“ Education: Bachelorโ€™s Degree in Electrical Engineering required
๐Ÿ“ˆ Experience Level: Mid-Senior
๐Ÿ•’ Experience Required: 5โ€“7+ years
โœˆ๏ธ Travel: 50โ€“75% (North America)
๐ŸŒŽ Visa Sponsorship: Not available
๐Ÿšš Relocation Assistance: Possible

Role Overview

We are seeking a Senior Electrical & Controls Engineer to lead and support capital projects across multiple manufacturing facilities.

This role is responsible for delivering end-to-end electrical and control systems engineering, from concept and design through installation, commissioning, and handover. You will play a key role in executing large-scale industrial projects and ensuring systems are safe, efficient, and aligned with operational goals.

Key Responsibilities

Capital Project Delivery

  • Lead electrical and controls engineering for capital projects ($1Mโ€“$15M range)

  • Develop:

    • Scope documents

    • Engineering designs and calculations

    • Cost estimates and schedules

    • Technical specifications

  • Manage projects from concept through execution, commissioning, and handover

Electrical & Controls Engineering

  • Design and implement:

    • Power distribution systems

    • Control systems and automation solutions

  • Specify and source equipment such as:

    • Switchgear, transformers, MCCs

    • Drives, PLCs, HMIs, relays, circuit breakers

  • Perform electrical system analysis and calculations

  • Ensure compliance with industry standards and safety requirements

Project & Contractor Management

  • Lead and coordinate:

    • External engineering consultants

    • Vendors and suppliers

    • Installation contractors

  • Manage procurement lifecycle from RFQs to installation and warranty support

  • Oversee commissioning, startup, and training for plant teams

  • Manage change control (MOC) processes

Safety & Compliance

  • Apply and promote NFPA 70E electrical safety standards

  • Lead safety initiatives related to electrical and control systems

  • Ensure all systems meet required regulatory and operational standards

Cross-Functional Collaboration

  • Partner with:

    • Operations

    • Maintenance

    • Engineering teams

    • Procurement and project management

  • Provide subject matter expertise (SME) on electrical and controls systems

  • Support both plant-level projects and enterprise initiatives

Project Ownership (Controls-Focused Projects)

  • Take full ownership of smaller projects (typically <$5M)

  • Act as Electrical & Controls Lead on larger initiatives

  • Manage:

    • Budgets and forecasts

    • Schedules and deliverables

    • Stakeholder communication

Required Qualifications

  • Bachelorโ€™s degree in Electrical Engineering

  • 5+ years of experience in controls/electrical engineering within manufacturing

  • Strong experience with:

    • Control systems and automation technologies

    • Electrical system design

  • Hands-on expertise with:

    • Allen-Bradley PLCs and HMIs (including programming)

  • Proficiency in AutoCAD

  • Demonstrated experience managing capital projects ($500Kโ€“$2M+)

  • Strong analytical, problem-solving, and communication skills

Preferred Qualifications

  • Experience with:

    • 480V and 4160V power distribution systems

    • MCCs, switchgear, and industrial power systems

  • Background in continuous and/or discrete manufacturing environments

  • Experience managing multi-site or large-scale industrial projects

Key Competencies

  • Strong project management and execution skills

  • Ability to manage multiple projects simultaneously

  • Proven ability to influence cross-functional teams

  • High level of initiative and ownership

  • Strong collaboration with internal and external stakeholders

Ideal Candidate

The ideal candidate will:

  • Have strong experience delivering electrical and controls projects in manufacturing environments

  • Be comfortable acting as both:

    • Technical expert (E&C lead)

    • Project owner (for smaller projects)

  • Thrive in a hands-on, plant-facing role

  • Be capable of managing complex, multi-site capital projects

  • Be open to frequent travel (50โ€“75%)

Screening Questions

  • Do you hold a Bachelorโ€™s degree in Electrical Engineering?

  • Do you have project engineering or project management experience?

  • Are you open to travel (40โ€“60%+)?

Additional Information

  • This role supports a high volume of active and upcoming capital projects

  • Acts as a critical technical resource across multiple manufacturing facilities

  • Opportunity to lead impactful projects driving operational performance and growth

 

Electrical Engineer โ€“ Capital Projects & Industrial Automation | Pennsylvania

Electrical Engineer โ€“ Capital Projects (Manufacturing)

๐Ÿ“ Location: Cressona, Pennsylvania
๐Ÿข Work Model: 100% Onsite
๐Ÿ’ผ Employment Type: Full-Time
๐Ÿ’ฐ Base Salary: $100,000 โ€“ $125,000
๐Ÿšš Relocation Assistance: Possible for ideal candidate
โœˆ๏ธ Travel: Occasional
๐ŸŽ“ Education: Bachelorโ€™s Degree in Electrical Engineering (or related field) required

Role Overview

A global industrial manufacturing organization is seeking an experienced Electrical Engineer to lead electrical engineering and capital project execution across large-scale manufacturing operations.

This position will manage capital projects ranging from $1M to $40M, supporting electrical power systems, controls engineering, and automation equipment across heavy manufacturing environments such as extrusion, fabrication, and casting operations.

The successful candidate will drive projects from concept through installation, startup, and operational handoff, ensuring safe, reliable, and efficient equipment performance.

Key Responsibilities

Capital Project Leadership

  • Lead electrical engineering scope for capital projects from concept through execution

  • Manage project budgets ranging from $1M โ€“ $40M

  • Deliver projects on schedule, within budget, and aligned with safety standards

  • Coordinate installation, commissioning, and startup activities

Electrical Systems Engineering

  • Design and oversee electrical systems, primarily 480VAC

  • Specify equipment, materials, and technical requirements

  • Perform engineering calculations and review design drawings

  • Ensure electrical systems meet operational performance standards

Industrial Controls & Automation

  • Work with PLC, HMI, and SCADA systems (Rockwell preferred)

  • Support installation and commissioning of mill-grade industrial equipment

  • Troubleshoot automation and electrical system issues

  • Work with MCCs, VFDs, and industrial automation systems

Contractor & Vendor Management

  • Manage contractors and external engineering partners

  • Oversee safe and productive execution of work

  • Coordinate with equipment suppliers and installation teams

Manufacturing Optimization

  • Identify opportunities to improve equipment reliability and performance

  • Implement changes to increase manufacturing efficiency

  • Ensure production systems meet delivery, safety, and cost targets

Shop Floor Engagement

  • Spend time on the plant floor supporting equipment installation and troubleshooting

  • Inspect systems and installations, including accessing elevated equipment areas when necessary

Required Qualifications

  • Bachelorโ€™s degree in Electrical Engineering or related field

  • Minimum 5+ years of experience in a manufacturing environment

  • Experience leading capital projects from concept to completion

  • Hands-on experience with 480VAC electrical systems

  • Experience installing or commissioning industrial manufacturing equipment

  • Experience with:

    • PLC systems

    • HMI platforms

    • SCADA systems

  • Experience with motor control centers (MCCs) and variable frequency drives (VFDs)

  • Ability to collaborate effectively with cross-functional teams

Preferred Experience

  • Experience in extrusion, casting, or fabrication operations

  • Knowledge of hydraulic, pneumatic, or combustion systems

  • Familiarity with electrical safety standards including:

    • NFPA 70E

    • National Electrical Code (NEC)

  • Experience managing contractors and construction activities within industrial projects

Ideal Candidate

The ideal candidate is a hands-on industrial electrical engineer who:

  • Has strong experience managing large capital projects

  • Is comfortable working in heavy manufacturing environments

  • Has deep expertise in industrial electrical power and controls

  • Can troubleshoot and optimize real production systems

  • Works closely with operations, maintenance, and engineering teams

  • Demonstrates a strong focus on safety, reliability, and continuous improvement

Benefits Overview

  • Comprehensive medical, dental, and vision coverage

  • Retirement savings plan

  • Education assistance

  • Referral bonuses

  • Parental leave

  • Onsite amenities including gym and cafรฉ

  • Interview travel reimbursed