MTTR

Senior Maintenance & Reliability Manager | Food Manufacturing | Indianapolis, IN

Location: Indianapolis, Indiana

Work Arrangement: 100% onsite

Employment Type: Full-time, permanent

Experience Level: Senior Plant Leadership

Travel: Occasional

Relocation Assistance: Available

Security Clearance: Not required

Visa Sponsorship: Not available

Position Overview

A leading global food and beverage manufacturer is seeking an accomplished Senior Maintenance & Reliability Manager to lead the full Maintenance and Reliability organization at a major Indianapolis production facility.

The role owns equipment uptime and asset life across manufacturing equipment, facilities and utilities. It requires deep consumer-packaged-goods experience, strong engineering and financial acumen, and a record of improving OEE, reducing breakdowns and building high-performing technical teams.

Key Responsibilities

• Lead maintenance managers, supervisors, engineers, planners and technicians.

• Own uptime, reliability and lifecycle performance across production lines, utilities and facilities.

• Develop the plant-wide maintenance and reliability strategy and annual operating plan.

• Establish preventive, predictive, planned and condition-based maintenance programs.

• Improve planning, scheduling, calibration, lubrication, spares and tool-management practices.

• Eliminate recurring failures through root-cause analysis and sustainable corrective action.

• Improve OEE, MTBF, MTTR, availability, planned-maintenance compliance and schedule adherence.

• Control maintenance costs, downtime, waste and yield losses.

• Champion Integrated Lean Six Sigma, TPM, 5S and zero-loss principles.

• Strengthen operator ownership and autonomous maintenance.

• Lead technical capability building, succession planning and performance management.

• Partner with Operations, Engineering, Quality, Safety and Supply Chain.

• Manage budgets, contractors, capital improvements and reliability investments.

• Communicate performance, risks and actions to plant and supply-chain leaders.

Required Qualifications

• Significant maintenance and reliability leadership experience in food, beverage or CPG manufacturing.

• Experience leading a large multidisciplinary maintenance organization.

• Strong knowledge of preventive, predictive and planned-maintenance systems.

• Demonstrated success improving OEE and reducing equipment losses.

• Lean, Six Sigma, TPM or continuous-improvement expertise.

• Strong engineering, financial, budgeting and project-management capability.

• Experience using CMMS and maintenance-performance data.

• Strong people-development and change-leadership skills.

• Ability to work onsite in Indianapolis.

• Current U.S. work authorization without sponsorship.

Preferred Qualifications

• Engineering or related technical degree.

• IL6S or advanced TPM implementation experience.

• High-speed automated production or packaging experience.

• Utilities, facilities and capital-project experience.

Benefits may include medical, dental and vision insurance, retirement benefits, paid time off, incentive compensation and professional development.

Equal Opportunity

The employer is an Equal Opportunity Employer and considers qualified applicants without discrimination based on any status protected by applicable law.

Reliability Engineer II - USA, Carrollton GA - $87,300 - $131,000

Reliability Engineer II

USA, Carrollton GA

$87,300 - $131,000

 

Job Description

The Reliability Engineer champions the implementation of reliability best practices. This role will also evaluate new best-known methods and technologies to continuously improve equipment reliability.

 

Major Responsibilities / Key Deliverables  

·        Serves as the facility RCA process champion, and participates in failure analyses to identify corrective actions to eliminate failure modes or reduce the consequence of failure.   

·        Interacts with reliability engineers at other plants to share findings from failure analyses along with solutions to problems identified.  

·        Monitors equipment MTTR and MTBF performance to identify reliability improvement opportunities.

·        Examines defects and issues identified during PM and PdM activity, and utilizes this information for PM optimization.   

·        Participates in new and modified equipment design and installations.   

·        Assists in spare part reviews to ensure adequate stocking levels as determined by consumption due to normal wear and failure frequency.   

·        Identifies risks of obsolescence and proposes mitigation strategies.   

·        Introduces tools and techniques in performing preventive and predictive maintenance activity, and prescribes frequency of activity through CMMS maintenance plans.   

·        Provides training and support of precision maintenance processes such as alignment and balancing.  

·        Develops a world class lubrication program and monitors performance and execution.   

·        Supports autonomous activities and provides skills training to operations team members.   

·        Drives proactivity performance through supervision of planners and participation in scheduling activities with planners and coordinators.   

·        Ensures CMMS users have been trained in system utilization and audit activity to sustain system integrity.   

·        Serves as a SAP PM subject matter expert for the plant.

 

KNOWLEDGE AND EXPERIENCE: 

·        Individuals must be a degreed engineer with a minimum of 5 years of experience working in a manufacturing environment with a focus on reliability and maintainability.

·        The Reliability Engineer must possess a thorough knowledge of methodologies including Failure Modes and Effects Criticality Analysis (FMECA), Root Cause Analysis (RCA), Reliability Centered Maintenance (RCM), and Total Productive Maintenance (TPM).

·        Must be able to train others on reliability activities while also capable of facilitating analyses that utilize reliability methodologies.

·        The Reliability Engineer must have experience with common condition-based, predictive technologies such as vibration, thermal, ultrasonic, oil, and circuit analyses.

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